Segment:
Full-size High-Performance Utility ATV (All-Terrain Vehicle)
Target Audience:
Off-road enthusiasts, hunters, farmers, and recreational riders seeking robust power and capability.
Competitors 2005 2007:
Yamaha Grizzly 660, Polaris Sportsman 700, Kawasaki Brute Force 750.
Engine Power:
720cc class engine, known for strong torque and pulling power.
Drivetrain:
Selectable 2WD/4WD with front differential lock, often featuring Suzuki's advanced engine management (FI).
Suspension:
Independent front and rear suspension for superior ride comfort and handling over rough terrain.
Transmission:
Automatic (CVT) transmission with engine braking.
Braking:
Disc brakes on all wheels.
Utility:
Front and rear cargo racks, towing capacity.
Engine System:
Complete engine disassembly, assembly, tuning, and troubleshooting including top-end, bottom-end, cooling system, lubrication system, and fuel system.
Transmission System:
Automatic transmission (CVT) service, including clutch, drive belt, internal components, and differential.
Drivetrain System:
Front and rear drive shafts, universal joints, constant velocity (CV) joints, differentials, and hub assemblies.
Braking System:
Hydraulic brake system inspection, service, and repair for front and rear disc brakes, including master cylinder, calipers, lines, and fluid replacement.
Suspension System:
Front and rear independent suspension (A-arms, shocks, springs, linkages), wheel bearing service, and alignment specifications.
Steering System:
Handlebar assembly, steering shaft, tie rods, rack and pinion (if applicable), and steering system lubrication.
Electrical System:
Ignition system, starting system (starter motor, battery), charging system (alternator/stator, regulator/rectifier), lighting, instrumentation, sensors, and wiring diagrams.
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel injection system (EFI) components, and throttle body service.
Cooling System:
Radiator, cooling fan, water pump, thermostat, coolant hoses, and coolant specifications.
Body And Frame:
Body panels, fenders, racks, seat, plastics, frame inspection, and lubrication points.
Maintenance Procedures:
Scheduled maintenance checks, oil changes, filter replacements, spark plug service, brake fluid flushes, and battery maintenance.
Troubleshooting Guides:
Diagnostic flowcharts and procedures for common starting, running, electrical, and mechanical issues.
Disassembly And Assembly:
Step-by-step instructions for dismantling and reassembling all major components and systems.
Torque Specifications:
Detailed torque values for all critical fasteners and bolts throughout the vehicle.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all circuits and components.
Special Tools:
Identification and usage of specialized tools required for specific repair procedures.
Depth:
Comprehensive: Covers everything from routine maintenance and basic adjustments to complete engine and transmission overhauls, and in-depth electrical diagnostics.
Engine Type:
Four-stroke, SOHC, V-twin, liquid-cooled
Displacement:
695 cc (42.4 cu in)
Bore X Stroke:
72.0 mm x 85.0 mm
Valve Train:
SOHC, 4 valves per cylinder
Horsepower Estimated:
Approximately 50 HP (figures can vary based on dyno testing and specific configuration)
Torque Estimated:
Approximately 45 lb-ft (figures can vary)
Fuel Delivery:
Electronic Fuel Injection (EFI) with 40mm throttle body (likely Keihin)
Fuel Type:
Unleaded gasoline, minimum 87 octane
Fuel Tank Capacity:
4.6 gallons (17.5 liters)
Cooling Type:
Liquid-cooled
Oil Type:
SAE 10W-40 Motorcycle Specific (API SG or higher, JASO MA)
Oil Capacity With Filter:
Approximately 2.6 quarts (2.5 liters)
Atv Safety Considerations:
ATVs are inherently less stable than motorcycles. Always wear a helmet, eye protection, and protective clothing. Ride responsibly and be aware of terrain and conditions.
Braking System:
Front and rear hydraulic disc brakes with parking brake.
Engine Braking:
CVT provides effective engine braking for downhill control.
Frame Construction:
Durable steel frame designed for off-road use.
Lighting:
Dual 30W headlights, 8W taillight/brake light.
Display Features:
Digital instrumentation cluster including speedometer, odometer, trip meter, fuel gauge, 4WD indicator, reverse indicator, engine warning light, etc.
Selectable 4Wd:
Electronic push-button engagement for 2WD/4WD and front differential lock.
Power Outlets:
Often equipped with a 12V DC auxiliary power outlet for charging accessories.
Engine Oil Change:
Every 1000 miles (1600 km) or 6 months, whichever comes first. Also check oil level weekly or before each ride.
Oil Filter Replacement:
With every oil change.
Air Filter Cleaning/Replacement:
Check every 3 months or 1000 miles (1600 km). Clean more often in dusty conditions. Replace as needed.
Spark Plug Inspection:
Inspect every 1000 miles (1600 km). Replace as needed.
Brake Fluid Check/Replacement:
Check level monthly. Flush and replace every 2 years or 12000 miles (20000 km).
Cvt Drive Belt Inspection:
Inspect for wear and damage every 6 months or 500 miles (800 km). Replacement interval varies greatly with use.
Engine Oil:
SAE 10W-40 API SG or higher, JASO MA
Coolant:
Suzuki P/N 990A0-05112 or equivalent permanent type antifreeze coolant for aluminum engines (50/50 mix with distilled water)
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid
Gear Oil Front Differential:
Suzuki Gear Oil API GL-4 SAE 80W-90 or equivalent
Gear Oil Rear Differential:
Suzuki Gear Oil API GL-4 SAE 80W-90 or equivalent
Common Wear Items:
CVT drive belt, front hub bearings, tie rod ends, wheel bearings, brake pads.
Efi System Considerations:
Can be sensitive to fuel quality and dirt ingress. Requires proper diagnosis for fuel delivery issues.
Cooling System Maintenance:
Regular flushing and replacement of coolant is critical to prevent corrosion and overheating, especially in hard-use scenarios.