2005-2006 Piaggio Vespa Gts 250 I.E. USA Service Repair Manual (2005 2006)

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The Vespa GTS 250 I.E., produced for the USA market between 2005 and 2006, represents a significant evolution in the iconic Vespa lineage. This model combines the timeless aesthetic and...

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Type: Motorcycle

Vendor:

Sku: 134547

Tags: 2005 2006 Gts 250 I.E. USA Motorcycle Motorcycles Piaggio Piaggio Vespa Vespa

Product variants

Description

The Vespa GTS 250 I.E., produced for the USA market between 2005 and 2006, represents a significant evolution in the iconic Vespa lineage. This model combines the timeless aesthetic and legendary monocoque chassis design of Vespa scooters with a more powerful 244 cc liquid-cooled, 4-stroke engine featuring electronic fuel injection. It offers enhanced performance suitable for both urban commuting and longer journeys, embodying a commitment to quality, reliability, and innovative engineering. The Vespa GTS 250 I.E. is recognized for its blend of classic styling and modern functionality, making it a distinctive choice in its segment. This factory service repair manual provides comprehensive guidance for the 2005-2006 Vespa GTS 250 I.E. It is designed to assist do-it-yourself enthusiasts and professional mechanics in maintaining and repairing the vehicle. The manual covers a wide array of topics, including detailed step-by-step instructions for engine disassembly and reassembly, fuel and cooling systems, braking, suspension, and the complete electrical system. It also features troubleshooting guides for common and complex issues, scheduled maintenance procedures, and pre-delivery inspection checklists, all presented with easy-to-read text, high-quality diagrams, and exploded views for clarity.

🏷️ Basic Information

Identification

Make:

Piaggio

Model:

Vespa GTS 250 I.E.

Year:

2005-2006

Market:

👋 Introduction

Market Position

Target Audience:

Do-it-yourself enthusiasts and experienced mechanics.

Competitive Analysis

Value Proposition:

Provides comprehensive factory-level repair information at an affordable price, enabling owners to maintain their vehicles efficiently and save on labor costs.

Key Features

Instructional Style:

Easy-to-read text sections with top-quality diagrams and step-by-step instructions.

Visuals:

Highly detailed exploded pictures and diagrams.

Delivery

Download Method:

Instant Download, NO waiting.

📋 Manual Details

Coverage Areas

Coverage Overview:

Comprehensive service and repair for the 2005-2006 Piaggio Vespa GTS 250 I.E. USA.

Special Sections:

Covers specific areas like Tooling (recommended tools), Characteristics (vehicle and component specifications), and Pre-Delivery checks.

Page Count

Estimated Page Count:

Extensive (Specific count not provided, but described as 'complete' and covering 'every single detail')

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Mechanical Systems:

Engine disassembly and reassembly, Injection system, Cooling system, Braking system, Suspensions (front and rear), Chassis.

Electrical Systems:

Complete Electrical System diagnostics and repair.

Fuel System Details:

In-depth coverage of the electronic fuel injection system, including fuel pump, injectors, sensors (MAP, IAT, Lambda), and ECU diagnostics.

Suspension Details:

Front suspension (telescopic fork) and rear suspension (dual shock absorbers) overhaul, adjustments, and component replacement.

Procedures Included

Maintenance Procedures:

Scheduled maintenance, Pre-Delivery inspection and setup, Routine servicing.

Diagnostic Procedures:

Troubleshooting guides for common and complex issues.

Repair Procedures:

Step-by-step instructions for disassembly, repair, and reassembly of all major components.

Engine From Vehicle:

Detailed procedures for removing and reinstalling the engine from the chassis for major repairs.

Timing Procedures:

Instructions for setting valve timing or camshaft timing if applicable, crucial for engine performance and longevity.

Technical Depth

Depth:

Complete, from basic maintenance to full engine rebuilds and advanced electrical troubleshooting.

Diagnostic Tools:

Information on specialized tools or diagnostic interfaces required for advanced troubleshooting of the injection system.

📊 Manual Specifications

File Format

Compatibility:

All Versions of Windows & Mac

Requirements:

Adobe PDF Reader & WinZip

Print Quality

Printability:

All pages are printable.

Binding Type

Binding Type:

Digital (PDF format)

Paper Type

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Liquid-cooled, 4-stroke, 4-valve, Single Cylinder (Quasar engine family).

Displacement:

244 cc

Bore X Stroke:

72 mm x 60 mm

Fuel System:

Electronic Fuel Injection (I.E. - Iniezione Elettronica).

Performance

Horsepower:

Approximately 22 hp @ 7,750 rpm (Specific factory figures can be found within the manual).

Torque:

Approximately 20.7 Nm @ 6,000 rpm (Specific factory figures can be found within the manual).

Lubrication

Oil Type Specification:

Refer to manual for exact API/JASO MA specifications; typically SAE 5W-40 synthetic or semi-synthetic motorcycle oil is recommended.

Cooling System

Coolant Type Specification:

Ethylene glycol-based coolant with corrosion inhibitors. Manual will specify exact type and mixture ratio (e.g., 50/50).

🔧 Transmission

Standard

Transmission Type:

Automatic Continuously Variable Transmission (CVT) with torque converter.

Features

Drive Type:

Belt drive to rear wheel.

Fluid Specifications

Gear Oil Type:

Specific gear oil for the final drive reduction gears will be detailed in the manual. Typically a hypoid gear oil.

📐 Dimensions

Exterior

Length:

Approx. 1910 mm

Width:

Approx. 755 mm

Seat Height:

Approx. 790 mm

Weights

Dry Weight:

Approx. 160 kg

Curb Weight:

Approx. 170 kg (with fluids)

Max Load Capacity:

Consult manual for specific GVWR and payload.

🛡️ Safety Features

Ratings

Crash Test Results:

N/A (Motorcycle/Scooter segment typically not rated by agencies like NHTSA or Euro NCAP in the same manner as cars).

Active Features

Braking System:

Front: Hydraulic disc brake, Rear: Hydraulic disc brake. Manual will specify caliper type, disc diameter, and fluid type (DOT 4).

Passive Features

Lighting:

Halogen headlight, LED taillight and turn signals (typical for this era).

💡 Technology Features

Infotainment

Instrument Cluster:

Digital/Analog combination instrument cluster providing speed, RPM, fuel level, temperature, clock, and warning lights.

Driver Assistance

Anti-lock Braking System (ABS) was available as an option on some GTS 250 models during this period. The manual will detail its operation and diagnostics if equipped.

Connectivity

Immobilizer:

Likely features an electronic immobilizer system as part of its security features, detailed in the electrical section.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 6,000 - 10,000 km or annually, whichever comes first (refer to manual for precise interval and conditions).

Air Filter Replacement:

Inspect at regular intervals, replace as needed based on operating conditions (refer to manual).

Spark Plug Replacement:

Refer to manual for specific mileage or time interval, and correct spark plug part number (e.g., NGK CR8EB).

Belt Drive Inspection Replacement:

Check for wear and tear at specified intervals (e.g., every 10,000-15,000 km). Replacement is crucial to prevent CVT failure.

Fluid Specifications

Brake Fluid Type:

DOT 4 (as specified in the manual).

Coolant Capacity:

Refer to manual for exact capacity and correct mixture ratio.

Known Issues

Common Wear Items:

Variator rollers, drive belt, voltage regulator, water pump seals, and brake pads are common wear items that the manual will guide on maintenance and replacement.

Troubleshooting

Diagnostic Methods:

Manual covers systematic troubleshooting for starting issues, performance problems, electrical faults, and cooling system anomalies.

📚 Vehicle History

Brand Heritage

Manufacturer History:

Piaggio is an iconic Italian manufacturer renowned for its Vespa scooters, with a rich history dating back to 1946. Vespa scooters are globally recognized for their distinctive styling, monocoque chassis, and ease of use.

Model Evolution

Gts 250 Evolution:

The GTS 250 represented a significant step for Vespa, introducing a larger and more powerful engine than previous models, along with modern features and a more robust chassis design suitable for longer distances and higher speeds. It solidified Vespa's position in the premium maxi-scooter segment.

Production

Production Period:

2005-2006 model years are specifically covered by this manual. The GTS 250 platform continued to evolve with later engine displacements and updates.

🏆 Awards & Recognition

Recognitions

Model Awards:

Specific awards for the 2005-2006 Vespa GTS 250 are not widely publicized, but the model was generally well-received for its blend of classic Vespa styling with modern performance and technology.