Chrysler Town & Country 2005-2007 Factory Service Repair Manual

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Tags: 2005 2006 2007 Car Chrysler Featured Marine Misc Outboard Engines Town & Country

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Description

The full-size minivan segment saw a significant entry with the fifth-generation (RS) models produced from 2005 to 2007. Renowned for its spacious and versatile interior, particularly the innovative Stow 'n Go seating, this vehicle is engineered to meet the demands of families and commercial use. Its comfortable ride and family-oriented features, including optional rear-seat entertainment systems and advanced safety ratings, have made it a competitive choice against rivals like the Honda Odyssey and Toyota Sienna. Powered by a robust 3.8L V6 engine, the minivan offers a balance of performance and practicality, supported by a 4-speed automatic transmission and front-wheel-drive. This comprehensive service repair manual provides in-depth guidance for maintaining and repairing your 2005-2007 minivan. Spanning over 1500 pages, it covers all essential systems, including the powertrain, chassis, electrical components, and body. Detailed procedures for scheduled maintenance, such as oil changes and fluid checks, are included alongside extensive repair instructions for major component overhauls and intricate electrical diagnostics. Troubleshooting charts, diagnostic trouble codes, and wiring diagrams are provided to assist technicians and owners in identifying and resolving issues efficiently, ensuring the longevity and optimal performance of the vehicle.

🏷️ Basic Information

Identification

Make:

Chrysler

Model:

Town & Country

Generation:

Fifth Generation (RS)

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

Full-size Minivan

Target Audience:

Families, Commercial Use

Competitive Analysis

Key Competitors:

Honda Odyssey, Toyota Sienna, Kia Sedona, Ford Freestar/Windstar

Key Features

Vehicle Appeal:

Spacious interior, versatile seating (Stow 'n Go), comfortable ride, family-oriented features

📋 Manual Details

Coverage Areas

Applicable Years:

2005, 2006, 2007

Page Count

Estimated Pages:

Over 1500

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English

Format

Format:

Downloadable PDF

📖 Manual Coverage

Systems Covered

Powertrain:

Engine, Transmission, Drivetrain

Chassis:

Suspension, Steering, Brakes, Wheels, Tires

Electrical:

Body Electrical, Powertrain Control Modules (PCMs), Powertrain Control Systems (PCS), Antilock Braking System (ABS), Supplemental Restraint System (SRS), Lighting, HVAC Controls, Audio Systems, Information Displays, Power Accessories

Body:

Exterior Body Panels, Interior Trim, Doors, Windows, Seats, Roof Systems, Bumpers

Procedures Included

Maintenance:

Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks and Replenishments

Repair:

Component Removal and Installation, Major Component Overhauls, Electrical Component Diagnosis and Repair, Engine Repair, Transmission Repair, Brake System Repair, Suspension and Steering Repair

Diagnostics:

Troubleshooting Charts, Diagnostic Trouble Codes (DTCs), Wiring Diagrams, Component Testing Procedures

Technical Depth

Depth:

Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, advanced electrical diagnostics, and detailed bodywork procedures.

📊 Manual Specifications

File Format

File Type:

Print Quality

Resolution:

High-resolution, suitable for printing

Binding Type

Binding Recommendation:

Printable as multi-page document, suitable for binding

Paper Type

Print Recommendation:

Standard printer paper

⚙️ Engine Specifications

Primary Engine

Engine Code 2005 2007:

3.8L V6 (EGW/EGD)

Displacement:

3.8 Liters (3778 cc)

Performance

Horsepower 2005 2007:

205-215 hp @ 5200 rpm (varies slightly by year/tune)

Torque 2005 2007:

235-240 lb-ft @ 4000 rpm (varies slightly by year/tune)

Fuel System

Induction:

Multi-port Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline (87 Octane Recommended)

Engine Design

Configuration:

Overhead Valve (OHV), V6

Block Material:

Cast Iron

Head Material:

Aluminum

🔧 Transmission

Standard

Type:

4-Speed Automatic (41TE/42LE)

Optional

Type:

None (standard across the line)

Features

Transfer Case:

N/A (FWD standard)

Fluid Type:

ATF+4 (Chrysler Material Number 05013457AA)

📐 Dimensions

Exterior

Length:

Approx. 201.0 inches

Width:

Approx. 78.2 inches

Height:

Approx. 68.7 inches

Wheelbase:

Approx. 121.2 inches

Interior

Seating Capacity:

7-8 Passengers

Cargo

Cargo Volume Behind 3Rd Row:

Approx. 39.0 cubic feet

Cargo Volume With 3Rd Row Folded:

Approx. 125.1 cubic feet

Weights

Curb Weight:

Approx. 4,500 - 4,700 lbs (varies by trim and options)

Towing Capacity:

Up to 3,800 lbs (with optional trailer tow group)

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

5 Stars (2005-2007 Models)

NHTSA Front Impact Passenger:

5 Stars (2005-2007 Models)

NHTSA Side Impact Front Passenger:

5 Stars (2005-2007 Models)

IIHS Front Crash:

Good (2005-2007 Models)

IIHS Side Impact:

Good (2005-2007 Models)

Active Features

Standard Anti-lock Braking System

Traction Control:

Available Traction Control System (TCS)

Passive Features

Airbags:

Frontal Driver & Passenger Airbags, Optional Side Curtain Airbags (for all rows)

Seatbelts:

3-point seat belts with pretensioners for all seating positions

💡 Technology Features

Infotainment

Available Systems:

Optional In-Dash Navigation System, DVD Entertainment System, Rear Seat Entertainment System

Audio Features:

Premium Audio Systems (e.g., Infinity), Auxiliary Input Jack (on some models)

Driver Assistance

Cruise Control:

Standard Cruise Control

Parking Assist:

Optional ParkSense Rear Park Assist System

Connectivity

Remote Keyless Entry:

Standard Remote Keyless Entry

Power Features:

Power Sliding Doors, Power Liftgate (optional), Power Adjustable Pedals (optional)

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-7,500 miles or 6 months, depending on driving conditions and oil type used (refer to manual for specific recommendations).

Transmission Fluid Change:

Recommended every 60,000-100,000 miles (refer to manual for specific interval and fluid type).

Coolant Flush:

Typically every 100,000 miles or 5 years (using specified HOAT coolant).

Fluid Specifications

Engine Oil Type:

SAE 5W-30 (API Certified, ILSAC GF-3)

Engine Oil Capacity:

Approx. 4.5 US quarts (4.2 L) with filter change

Coolant Type:

Chrysler HOAT (Hybrid Organic Additive Technology) Orange Coolant (Part No. 05161801AA or equivalent)

Known Issues

Common Wear Items:

CV Axles, Suspension Components (Ball Joints, Tie Rods, Bushings), Water Pump, Alternator, Power Steering Pump, Door Lock Actuators

Transmission Issues:

Occasional rough shifting or failure to engage due to solenoid pack or valve body issues; proper fluid maintenance is critical.

Engine Issues:

Potential for oil leaks from valve cover gaskets or oil pan gasket; intake manifold gasket leaks can also occur.

📚 Vehicle History

Brand Heritage

Parent Company:

Chrysler (now part of Stellantis)

Model Evolution

Previous Generation:

Fourth Generation (1996-2000), Fifth Generation (2001-2004)

Fifth Gen Introduction:

Introduced for the 2001 model year, significantly updated for 2005 with revised styling, interior, and powertrain.

Production

Manufacturing Location:

Windsor, Ontario, Canada (Chrysler Canada Assembly Plant)

Production Years For This Manual Coverage:

2005, 2006, 2007

🏆 Awards & Recognition

Recognitions

Segment Awards:

Frequently recognized for family-friendliness, cargo space, and value within the minivan segment by various automotive publications.

Ratings

IIHS Top Safety Pick:

Achieved 'Good' ratings in IIHS crash tests, indicating strong safety performance for its class.

Certifications

Vehicle Certification:

Certified to meet U.S. Federal Motor Vehicle Safety Standards (FMVSS)