Category:
High-performance maxi-scooter
Target Audience:
Commuters, touring riders, enthusiasts seeking a powerful and versatile scooter
Competitors:
Yamaha TMAX, Suzuki Burgman 400/650, BMW C series
Design Philosophy:
Sporty handling combined with long-distance comfort and practicality
Performance Focus:
Emphasis on engine power, chassis dynamics, and braking performance
Manual Value Proposition:
Dealer-level repair information at a fraction of the cost, empowering owners for maintenance and repairs
Engine:
Complete engine overhaul, disassembly, assembly, diagnostics, fuel injection system
Electrical System:
Wiring diagrams, troubleshooting, component testing, battery, charging system, lighting, ignition
Suspension:
Front fork overhaul and adjustment, rear shock absorber, linkage systems
Braking System:
Front and rear brake caliper service, master cylinder, hydraulic lines, bleeding procedures, pad replacement
Cooling System:
Radiator, coolant hoses, thermostat, water pump, coolant specifications and replacement
Chassis:
Frame inspection, bodywork, fairings, seat, luggage systems
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel injection system (EFI) components
Exhaust System:
Exhaust pipe, muffler, lambda sensor (oxygen sensor)
Wheels And Tires:
Wheel bearing service, tire pressure recommendations, wheel removal and installation
Instruments And Controls:
Dashboard indicators, switches, controls, throttle, brake levers
Maintenance:
Scheduled maintenance, oil change, filter replacement, spark plug replacement, chain adjustment (if applicable), fluid checks
Repair:
Complete step-by-step repair instructions for all major vehicle systems
Troubleshooting:
Diagnostic flowcharts and common problem resolution guides
Disassembly Assembly:
Detailed procedures for complete disassembly and reassembly of components
Diagnostics:
Engine diagnostics, electrical system fault finding
Depth:
In-depth technical information suitable for both DIY enthusiasts and professional mechanics
Illustrations:
Hundreds of detailed photos and illustrations to guide procedures
Wiring Diagrams:
Comprehensive electrical system wiring diagrams
Engine Type:
Four-stroke, single-cylinder, liquid-cooled, 4-valve
Bore X Stroke:
94 mm x 71 mm
Compression Ratio:
10.5:1
Horsepower:
Approx. 40 HP (29.4 kW) at 7,500 rpm (exact figures may vary slightly by year/market)
Torque:
Approx. 44 Nm (32.5 lb-ft) at 5,500 rpm (exact figures may vary slightly by year/market)
Fuel Delivery:
Electronic Fuel Injection (EFI) with throttle body
Fuel Type:
Unleaded gasoline (95 RON recommended)
Ignition System:
Electronic ignition, digital with variable spark advance
Oil Type:
SAE 5W-40 Synthetic (API SG/SH/SJ/SL)
Oil Capacity:
Approx. 1.4 liters (check manual for exact capacity with filter change)
Length:
Approx. 2,180 mm (85.8 inches)
Width:
Approx. 780 mm (30.7 inches)
Height:
Approx. 1,380 mm (54.3 inches) (seat height varies)
Dry Weight:
Approx. 198 kg (436.5 lbs)
Wet Weight:
Approx. 214 kg (471.8 lbs) (with all fluids)
Max Payload:
Approx. 180 kg (397 lbs) (rider + passenger + luggage)
Fuel Tank Capacity:
15 liters (3.96 US gallons)
Crash Test Ratings:
N/A (Motorcycle/Scooter safety is primarily through design and rider control)
Braking System:
Disc brakes front and rear, often with ABS as an option on some models/markets. Dual piston calipers front, single piston rear.
Lighting:
Halogen headlamp, LED taillight
Dashboard Features:
Digital and analog speedometer, tachometer, fuel gauge, engine temperature, clock, trip meters, warning lights.
ABS Availability:
Optional on some models/markets.
Connectivity Features:
N/A (Basic scooter technology for its era)
Oil Change Interval:
Every 5,000 km or 6 months (whichever comes first), refer to manual for precise details.
Air Filter Replacement:
Check every 5,000 km, replace as needed or at specified intervals (e.g., 10,000-15,000 km).
Spark Plug Replacement:
Refer to manual for specific interval, typically around 10,000-20,000 km, check condition at 5,000 km.
Belt Drive Inspection:
Inspect belt for wear and tension at regular intervals, replacement typically at higher mileage (e.g., 20,000-30,000 km).
Coolant Type:
Ethylene glycol-based coolant, suitable for mixed metal engines (refer to manual for specific mixture ratio).
Brake Fluid Type:
DOT 4 (low viscosity)
Common Wear Items:
Drive belt wear, voltage regulator issues, starter motor solenoid, thermostat failures.
Fuel Injection System:
Can be sensitive to fuel quality; occasional cleaning of throttle body or injector may be beneficial.
Suspension Bushings:
Can wear over time, leading to vagueness in handling.
Manufacturer:
Piaggio & C. S.p.A. (Italy)
Introduction Year:
The Nexus platform was introduced earlier, with the 500SP model gaining popularity for its performance and chassis.
Mk2 Updates:
MK2 typically refers to refinements and updates to the chassis, engine management, and Euro 3 compliance for emissions.
Production Period:
The 500SP model was produced through the mid-2000s, with the 2005-2007 range representing a significant iteration.
Manufacturing Location:
Italy
