Segment:
High-performance utility ATV
Reputation:
Renowned for its robust V-twin engine and impressive off-road capability
Competitors:
Yamaha Grizzly 660, Polaris Sportsman 700
Engine Type:
Liquid-cooled, 4-stroke, V-twin, SOHC
Transmission:
Automatic (CVT) with Hi/Lo range and reverse
Drive System:
Shaft drive, 2WD/4WD with differential lock
Suspension:
Independent front and rear suspension
Engine:
Complete engine disassembly, assembly, troubleshooting, diagnostics, tuning
Transmission:
Automatic transmission service, troubleshooting, fluid changes
Drivetrain:
Front and rear differential service, driveshaft, CV joints, hub assemblies
Fuel System:
Fuel injection system diagnosis, fuel pump, injectors, throttle body service
Cooling System:
Radiator, fan, coolant hoses, thermostat, water pump service
Electrical System:
Ignition system, starting system, charging system, lighting, battery service, wiring diagrams
Brakes:
Hydraulic brake system service, calipers, master cylinder, brake lines, bleeding procedures
Suspension:
Front and rear suspension components, shock absorbers, control arms, bushings, alignment
Steering:
Steering column, tie rods, steering rack service and adjustment
Bodywork:
Panel removal and installation, plastic trim, seat service
Maintenance:
Scheduled maintenance, oil changes, filter replacements, lubrication points
Troubleshooting:
Diagnostic charts and common problem identification
Major Repairs:
Complete engine rebuild, transmission overhaul, suspension replacement
Minor Repairs:
Spark plug replacement, air filter change, fluid top-offs
Diagnostics:
Step-by-step diagnostic procedures for electrical and mechanical issues
Adjustments:
Carburetor/throttle body synchronization, brake lever adjustments
Depth:
Comprehensive, from basic maintenance to complete disassembly and reassembly
Illustrations:
Hundreds of photos and detailed illustrations
Instructions:
Step-by-step instructions for every procedure
Engine Type:
Liquid-cooled, 4-stroke, V-twin, SOHC, 8-valve
Bore X Stroke:
81.0 mm x 68.0 mm
Carburetion:
Digital Fuel Injection (DFI)
Horsepower:
Approximately 45-50 HP (estimated, actual may vary)
Torque:
Approximately 45-50 lb-ft (estimated, actual may vary)
Fuel Delivery:
Electronic Fuel Injection (EFI) with twin throttle bodies
Fuel Type:
Unleaded gasoline, 87 octane or higher
Fuel Tank Capacity:
4.8 US gal (18.2 L)
Oil Type:
Suzuki Genuine 4-stroke Engine Oil 10W-40 or equivalent API SG
Oil Capacity:
2.5 L (2.6 US qt) without filter change, 2.7 L (2.9 US qt) with filter change
Atv Safety:
As with all ATVs, proper training, protective gear, and responsible operation are essential.
Braking System:
Hydraulic disc brakes front and rear, sealed system
Parking Brake:
Mechanical disc brake, hand operated
Lighting:
Dual 30W headlights, 8W taillight/stoplight
Guarding:
Full floorboard and A-arm guards for protection
Display:
Digital LCD multi-function display (speedometer, odometer, trip meter, fuel gauge, 4WD indicator, clock)
Differential Lock:
Electronically locking front differential for enhanced traction
Charging System:
12V DC electric starting, alternator charging system
Initial Inspection:
10-hour or 1 month service (check fluids, bolt torque, adjust controls)
Regular Oil Change:
Every 100 hours or 6 months (whichever comes first)
Air Filter Cleaning:
Every 20 hours or 3 months, replace every 100 hours or 12 months
Spark Plug Replacement:
Every 100 hours or 12 months
Valve Clearance Check:
Every 100 hours or 12 months
Engine Oil Capacity With Filter:
2.7 L (2.9 US qt)
Coolant Type:
Suzuki Super Long Life Coolant (Blue) or equivalent ethylene glycol based coolant
Coolant Capacity:
1.9 L (2.0 US qt)
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid
Differential Oil Type:
Hypoid gear oil API GL-5, SAE 80W-90
Common Problems:
Potential for drive clutch wear over time with heavy use; occasional electrical connector corrosion in wet environments; charging system output can be a concern on older units if not maintained.
Preventative Maintenance:
Regular cleaning of electrical connectors, checking belt tension and condition, proper oil changes are key to longevity.