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Yamaha YP400 MAJESTY Service Repair Manual 2005-2007

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Welcome to the comprehensive service and repair manual for the YP400 MAJESTY, also known as the Majesty 400. Produced between 2005 and 2007, this maxi-scooter is engineered for both commuting...
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Type: Motorcycle
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Yamaha YP400 MAJESTY Service Repair Manual 2005-2007
Welcome to the comprehensive service and repair manual for the YP400 MAJESTY, also known as the Majesty 400. Produced between 2005 and 2007, this maxi-scooter is engineered for both commuting and touring, featuring aerodynamic bodywork, a comfortable riding position, and a powerful 395 cc liquid-cooled engine. Its design emphasizes a motorcycle-like chassis for stable handling and a refined riding experience, making it a distinguished choice in its segment for riders seeking practicality and performance. This manual provides in-depth coverage for the repair, maintenance, and restoration of your YP400 MAJESTY. It details every system, including the engine, fuel injection, CVT transmission, electrical components, brakes, suspension, and bodywork. With step-by-step instructions, exploded diagrams, torque specifications, and troubleshooting guides, this resource is an essential tool for owners and technicians alike to ensure optimal performance, longevity, and safe operation of the vehicle.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
YP400 MAJESTY
Model Nickname:
Majesty 400
Model Variant:
YP400
Codes
Chassis Code:
5RU
Engine Code Prefix:
H322E
👋 Introduction
Market Position
Segment:
Maxi-scooter / Sport scooter
Target Audience:
Commuters, touring riders, enthusiasts seeking a comfortable and capable large-displacement scooter
Competitive Analysis
Key Competitors Era:
Suzuki Burgman 400, Honda Silver Wing 400/600, Kymco Xciting 400
Key Features
Design:
Aerodynamic bodywork, comfortable seating, integrated storage, motorcycle-like chassis elements
Performance:
Strong engine performance for highway cruising and acceleration, responsive CVT
Handling:
Stable chassis, capable suspension for a scooter, good braking performance
Comfort:
Spacious seating, wind protection, ergonomic rider triangle
📋 Manual Details
Coverage Areas
Years Covered:
2005, 2006, 2007
Regions Covered:
Global (specifications may vary by market)
Page Count
Estimated Pages:
Hundreds of pages (exact count not specified but implied to be comprehensive)
Manual Type
Type:
Service Repair Manual
Scope:
Comprehensive repair, maintenance, rebuild, refurbish, restore
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete engine disassembly, inspection, repair, and reassembly (including cylinder head, pistons, crankshaft, lubrication system, cooling system)
Fuel System:
Fuel injection system, fuel pump, injectors, fuel filter, throttle body
Transmission:
Automatic CVT (Continuously Variable Transmission) system, drive belts, clutch, gears, lubrication
Electrical System:
Wiring diagrams, charging system (stator, regulator/rectifier), starting system (starter motor, battery), ignition system, lighting, instruments, sensors
Brakes:
Front and rear brake systems, hydraulic lines, master cylinders, calipers, brake pads, rotors, parking brake
Suspension:
Front telescopic forks, rear swingarm, shock absorbers, linkage (if applicable), bearings
Steering:
Handlebars, steering stem, bearings, linkages
Cooling System:
Radiator, fan, coolant hoses, thermostat, water pump
Exhaust System:
Exhaust pipes, muffler, catalytic converter (if applicable)
Frame And Bodywork:
Chassis components, fairings, panels, seat, storage compartment, mounting hardware
Procedures Included
Maintenance:
Routine checks, oil changes, filter replacements, spark plug service, brake fluid changes, coolant checks
Troubleshooting:
Diagnostic procedures, identification of common problems, fault finding charts
Repair:
Step-by-step instructions for component replacement and repair
Rebuilding:
Detailed instructions for complete engine and transmission rebuilds
Adjustment:
Carburetor/throttle body synchronization, idle speed adjustment, brake lever adjustment
Inspection:
Pre-ride checks, detailed component inspection guidelines
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission overhauls.
Detail Level:
Highly detailed with exploded views, diagrams, torque specifications, and special tool requirements.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Typically searchable text within the PDF (dependent on original scan quality)
Print Quality
Quality:
High resolution for clear diagrams and text (dependent on source)
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, liquid-cooled, SOHC, 4-valve
Displacement:
395 cc (24.1 cu in)
Bore X Stroke:
83.0 mm x 73.0 mm (3.27 in x 2.87 in)
Compression Ratio:
10.0:1
Performance
Horsepower Approx:
31.5 hp @ 7500 rpm (approximate, may vary by market/tuning)
Torque Approx:
31.0 Nm @ 6000 rpm (approximate, may vary by market/tuning)
Fuel System
Fuel Delivery:
Fuel Injection (throttle body size typically 40mm)
Fuel Type:
Unleaded gasoline
Fuel Capacity:
14 Liters (3.7 US gal)
Lubrication
Oil Type Specification:
Yamalube 4-stroke motorcycle oil, API SG or higher, SAE 10W-40 recommended (Refer to manual for specific viscosity and API classification for operating temperature)
Oil Capacity W Filter:
Approx. 2.2 Liters (2.3 US qt)
Cooling System
Coolant Type Specification:
Yamaha-specific liquid-cooled coolant (Ethylene Glycol based) with rust inhibitors. Mix 1:1 with distilled water. (Refer to manual for exact specification and ratio).
🔧 Transmission
Standard
Type:
Automatic CVT (Continuously Variable Transmission)
Drive System:
V-belt
Final Drive:
Gear reduction
Features
Engagement:
Centrifugal clutch
Fluid Type Specification:
Yamaha scooters gear oil or equivalent SAE 80 API GL-4 (Check manual for specific part number or viscosity for initial fill/change).
📐 Dimensions
Exterior
Length:
Approx. 2,200 mm (86.6 in)
Width:
Approx. 775 mm (30.5 in)
Height:
Approx. 1,420 mm (55.9 in) (seat height varies)
Wheelbase:
Approx. 1,545 mm (60.8 in)
Weights
Dry Weight:
Approx. 187 kg (412 lbs)
Wet Weight:
Approx. 200 kg (441 lbs) (curb weight, with fluids)
Cargo
Underseat Storage:
Ample space, typically accommodates two full-face helmets
Glove Box:
Yes, front mounted
🛡️ Safety Features
Ratings
Safety Certification:
CE, EPA, CARB (depending on market)
Active Features
Braking System:
Front: Dual disc brakes, Rear: Single disc brake. Some models may feature ABS (Anti-lock Braking System) as an option or standard depending on market.
Lighting:
Halogen headlights, LED taillights (depending on year/trim), turn signals
Passive Features
Chassis Design:
Rigid frame providing stability
Mirrors:
Large, adjustable mirrors for enhanced visibility
💡 Technology Features
Infotainment
Instrument Cluster:
Digital LCD display with analog tachometer, speedometer, odometer, trip meter, fuel gauge, clock, and various warning lights.
Driver Assistance
ABS:
Available as an option on some models/markets, enhancing braking safety.
Connectivity
Charging Port:
Typically includes a 12V accessory socket for charging mobile devices.
Engine Management
ECM:
Engine Control Module (ECM) manages fuel injection and ignition timing for optimal performance and emissions.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 km (3,000 miles) or 6 months, whichever comes first (Refer to manual for precise interval).
Air Filter Inspection:
Every 5,000 km (3,000 miles) or 6 months. Replacement as needed.
Spark Plug Replacement:
Every 10,000 km (6,000 miles) or 1 year (Refer to manual for correct plug type).
Transmission Oil Change:
Every 10,000 km (6,000 miles) or 1 year.
Coolant Flush Interval:
Every 2 years or 20,000 km (12,000 miles), whichever comes first.
Drive Belt Inspection:
Every 10,000 km (6,000 miles). Replacement typically around 20,000-30,000 km (12,000-18,000 miles) depending on wear.
Fluid Specifications
Engine Oil:
Yamalube 4-stroke motorcycle oil, API SG or higher, SAE 10W-40 recommended. Capacity: 2.2 L with filter.
Gear Oil:
SAE 80 API GL-4.
Coolant:
Ethylene Glycol based, 1:1 with distilled water. (Check manual for Yamaha's specific blend and anti-corrosive additive requirements).
Brake Fluid:
DOT 3 or DOT 4 (Check manual for specific type and DOT rating).
Known Issues
Common Wear Items:
Drive belt, starter motor brushes, battery, suspension bushings.
Electrical Component Reliability:
While generally reliable, voltage regulator/rectifier can be a potential failure point on older models; inspect regularly.
Engine Performance Degradation:
Can occur due to carbon buildup in combustion chamber or worn valve seals, requiring decarbonization or cylinder head service.
Maintenance Schedule Notes
Importance Of Manual:
This manual provides the definitive schedule and specifications, overriding any generic advice. Adhering to it is crucial for longevity.
📚 Vehicle History
Brand Heritage
Yamaha Motorcycles:
Yamaha Motor Company, Ltd. is a Japanese manufacturer of motorcycles, marine products, and other motorized products. Founded in 1955, it has a long history of innovation and performance in the automotive and powersports industries.
Model Evolution
Yp Series:
The YP400 Majesty is part of Yamaha's esteemed 'Majesty' line of maxi-scooters, known for blending comfort, practicality, and sporty performance.
Yp400 Introduction:
The YP400 Majesty was introduced to the market to compete in the growing large-displacement scooter segment, offering a refined riding experience and substantial power.
Production
Manufacturing Location:
Primarily manufactured in Japan and/or other Yamaha global facilities.
🏆 Awards & Recognition
Recognitions
Market Reputation:
Consistently praised for its blend of comfort, performance, and reliability in the maxi-scooter segment.
Ratings
Consumer Reviews:
Generally receives positive reviews for its touring capability, weather protection, and powerful engine.
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