BUELL XB9R XB12R FIREBOLT Service Repair Manual 2005-2008

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Type: Motorcycle

Vendor:

Sku: 136768

Tags: 2005 2006 2007 2008 Buell FIREBOLT Motorcycle Motorcycles XB12R XB9R

Product variants

Description

This manual covers the Firebolt XB9R and XB12R models produced between 2005 and 2008. These performance sportbikes are distinguished by their unique V-twin engine, innovative chassis design, and sharp handling characteristics. Known for their distinctive styling, the Firebolt models offer a characterful riding experience, positioning them as a unique alternative in their class. Key features include the signature Zero Rise handlebar concept, aerodynamic bodywork, perimeter disc front brake, and the potent delivery of the air-cooled V-twin engine. This comprehensive Service Repair Workshop Manual provides detailed information for all diagnostic and repair procedures, maintenance, and restoration of your Firebolt. It covers essential systems including the engine, fuel, ignition, electrical, drivetrain, suspension, brakes, wheels, tires, frame, and bodywork. The manual includes step-by-step repair procedures, troubleshooting guides, technical specifications, and printable diagrams, making it an invaluable resource for owners and professional technicians alike to ensure optimal performance and longevity of the vehicle.

🏷️ Basic Information

Identification

Make:

Buell

Model:

Firebolt XB12R

Year:

2005-2008

Codes

Manual Code:

Not specified in product information

👋 Introduction

Market Position

Market Position:

Performance sportbike, known for its unique V-twin engine and chassis design, appealing to riders seeking distinctive styling and engaging handling.

Competitive Analysis

Competitive Analysis:

Competed against other sportbikes in its displacement class, offering a characterful alternative to inline-fours. Key differentiators were its Harley-Davidson sourced V-twin engine, integral fuel-in-frame design, and under-seat exhaust.

Key Features

Key Features:

Buell's signature 'Zero Rise' handlebar concept, aerodynamic bodywork, perimeter disc front brake, stout chassis, and distinctive V-twin power delivery.

📋 Manual Details

Coverage Areas

Coverage Areas:

All diagnostic and repair procedures, maintenance, rebuilding, refurbishing, restoration

Page Count

Page Count:

Not specified, described as 'complete'

Manual Type

Manual Type:

Service Repair Workshop Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Systems Covered:

Engine (including disassembly, inspection, and assembly), Fuel System, Ignition System, Electrical System (including wiring diagrams, lighting, instruments, starting, charging), Drivetrain (transmission, clutch, final drive), Suspension (front and rear), Brakes (front and rear), Wheels and Tires, Frame and Bodywork, Cooling System, Exhaust System, Control Cables, Battery, Chassis, Troubleshooting

Procedures Included

Procedures Included:

Routine maintenance, scheduled servicing, diagnostics, troubleshooting, component removal and installation, rebuilding, adjustments, performance tuning, torque specifications, fluid capacities and types, lubrication, wiring harness repair, frame inspection, suspension alignment, brake bleeding and service, carburetor/fuel injection adjustment, engine tuning, electrical component testing, replacement procedures

Technical Depth

Technical Depth:

Comprehensive A-Z coverage, suitable for professional technicians and home mechanics, detailed diagnostic information, step-by-step repair procedures, printable diagrams

📊 Manual Specifications

File Format

File Format:

Adobe PDF

Print Quality

Print Quality:

Printable (high-resolution for clear diagrams and text)

Binding Type

Binding Type:

Digital Download (no physical binding)

Paper Type

Paper Type:

Not Applicable (digital format)

⚙️ Engine Specifications

Primary Engine

Primary Engine:

Buell Thunderstorm 1203cc (XB12R) and 984cc (XB9R) air-cooled, pushrod V-twin

Performance

Performance Xb12R:

Approx. 103 hp @ 6800 rpm, 88 ft-lbs torque @ 6000 rpm (figures may vary by specific model year and tuning)

Performance Xb9R:

Approx. 83 hp @ 7000 rpm, 72 ft-lbs torque @ 5500 rpm (figures may vary by specific model year and tuning)

Fuel System

Fuel System:

Fuel Injection (Keihin electronic fuel injection)

Cooling System

Cooling System:

Air-cooled

Bore X Stroke

Bore X Stroke Xb12R:

3.49 x 2.75 in (88.9 x 70 mm)

Bore X Stroke Xb9R:

3.44 x 2.56 in (87.3 x 65 mm)

🔧 Transmission

Standard

Transmission Type:

5-speed manual

Optional

Transmission Type Optional:

Features

Clutch Type:

Wet, multi-plate

Final Drive:

Belt drive

📐 Dimensions

Exterior

Length:

Approx. 78.3 inches (1989 mm) (varies slightly by model)

Width:

Approx. 30.7 inches (780 mm) (at handlebars)

Height:

Approx. 41.3 inches (1049 mm) (at handlebars)

Weights

Dry Weight Xb9R:

Approx. 375 lbs (170 kg)

Dry Weight Xb12R:

Approx. 385 lbs (175 kg)

Fuel Capacity:

3.7 gallons (14 L)

Oil Capacity:

3.4 US qt (3.2 L) (with filter change)

🛡️ Safety Features

Ratings

Safety Ratings:

Not applicable to motorcycle safety ratings in the same way as cars.

Active Features

Active Features:

Powerful dual front disc brakes with 6-piston calipers, single rear disc brake with 2-piston caliper, responsive suspension, balanced chassis for stable handling.

Passive Features

Passive Features:

Robust frame structure, integrated bodywork offering some rider protection.

💡 Technology Features

Infotainment

Infotainment System:

Basic analog instrumentation (tachometer, speedometer), no advanced infotainment systems.

Driver Assistance

Driver Assistance:

No electronic driver assistance systems beyond ABS on some later models (not confirmed for all 2005-2008 models).

Connectivity

Connectivity:

Lighting

Lighting Type:

Halogen headlight, standard incandescent bulbs for tail and turn signals.

🔧 Maintenance

Service Intervals

Service Intervals Oil Change:

Every 2,500 - 5,000 miles or 6-12 months, whichever comes first (refer to manual for precise recommendation)

Service Intervals Belt Check:

Inspect belt tension and condition regularly, adjust as needed

Service Intervals Spark Plugs:

Refer to manual for replacement intervals (typically 8,000-15,000 miles)

Fluid Specifications

Engine Oil Spec:

SAE 20W-50 (JASO MA or MA2 specification recommended for wet clutches)

Brake Fluid Spec:

DOT 4 (ensure compatibility with Buell braking system)

Coolant Spec:

Not applicable (air-cooled engine)

Transmission Oil Spec:

Refer to manual for specific transmission fluid (often the same as engine oil or a dedicated gear oil)

Known Issues

Known Issues:

Potential issues include stator failures, voltage regulator issues, ignition coil problems, and occasional electrical gremlins. Belt drive maintenance is crucial. Some owners report heat from the exhaust system.

📚 Vehicle History

Brand Heritage

Brand Heritage:

Founded by Erik Buell, known for its innovative use of Harley-Davidson engines and unique chassis engineering, focusing on performance and rider engagement.

Model Evolution

Model Evolution:

The XB series, including the Firebolt, represented a significant shift for Buell, adopting a more unified design philosophy with the engine as a stressed member of the chassis. Introduced in 2002, the Firebolt underwent minor updates through the years covered by this manual.

Production

Production Period:

Buell motorcycles were produced from the early 1980s until the company's closure in 2009. The XB series was a key part of its later production.

🏆 Awards & Recognition

Recognitions

Recognitions:

Buell motorcycles, particularly the XB series, were often praised for their unique engineering, sharp handling, and distinctive character by automotive and motorcycle press.

Ratings

Ratings:

Subjective ratings focused on performance, handling, and design innovation.

Certifications

Certifications:

Not applicable in the context of industry certifications.