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Mitsubishi 380 2005-2008 Workshop Service Repair Manual

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The Mitsubishi 380, produced for the 2005 through 2008 model years, represents a significant chapter in Australian automotive history as a locally designed and manufactured mid-size sedan. Building upon the...
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Mitsubishi 380 2005-2008 Workshop Service Repair ManualMitsubishi 380 2005-2008 Workshop Service Repair ManualMitsubishi 380 2005-2008 Workshop Service Repair Manual
The Mitsubishi 380, produced for the 2005 through 2008 model years, represents a significant chapter in Australian automotive history as a locally designed and manufactured mid-size sedan. Building upon the legacy of the Magna and Verada, the 380 was engineered with a focus on a spacious interior, a comfortable ride, and the robust performance of its naturally aspirated 3.8-liter V6 engine. This front-wheel-drive sedan competed in a segment dominated by established players, offering a unique blend of Australian engineering and renowned reliability. This comprehensive workshop service repair manual, written in English, provides essential information for the maintenance and repair of the Mitsubishi 380 (chassis code PJS). It covers a wide array of vehicle systems, including engine mechanical and management, transmission, drivetrain, suspension, steering, brakes, electrical systems, climate control, body, chassis, and safety systems. Detailed procedures for routine maintenance, troubleshooting, diagnostics, and component repair are included, supported by hundreds of illustrations, critical notes, and step-by-step instructions, making it an invaluable resource for owners and technicians.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
380
Model Years Covered:
2005, 2006, 2007, 2008
Codes
Chassis Code:
PJS
👋 Introduction
Market Position
Market Segment:
Mid-size sedan, aimed at the Australian market as a successor to the Mitsubishi Magna/Verada lineage.
Competitive Analysis
Competitors:
Competed against other popular mid-size sedans such as the Holden Commodore, Ford Falcon, Toyota Camry, and Nissan Altima.
Key Features
Unique Selling Points:
Australian-designed and manufactured platform, spacious interior, comfortable ride, V6 engine emphasis.
Target Audience
Audience:
Owners of Mitsubishi 380 vehicles seeking to perform their own maintenance and repairs, or independent repair shops.
📋 Manual Details
Coverage Areas
Market Region:
Primarily Australia
Page Count
Estimated Page Count:
Hundreds of pages (exact count not specified, but indicated as comprehensive)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine overhaul, cylinder head, pistons, crankshaft, lubrication system, cooling system, timing system
Engine Management:
Fuel injection system, ignition system, emissions control, engine control unit (ECU) diagnostics
Transmission:
Automatic Transmission (likely INVECS-II or similar), manual transmission (if applicable), transmission control unit (TCU), torque converter
Drivetrain:
Front-wheel drive system, drive shafts, CV joints, differential
Suspension:
Front and rear suspension components, shock absorbers, springs, control arms, wheel bearings
Steering:
Power steering system, steering rack, steering column, power steering fluid
Brakes:
Brake system components (discs, pads, calipers), hydraulic system, ABS (Anti-lock Braking System), parking brake
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting, power windows, power locks, instrument cluster
Climate Control:
Air conditioning system, heater, ventilation, cabin air filter
Body And Chassis:
Body panels, doors, hood, trunk, interior trim, chassis structure, corrosion protection
Safety Systems:
Airbags, seat belts, Supplemental Restraint System (SRS)
Procedures Included
Maintenance:
Routine inspections, oil changes, filter replacements, fluid checks and changes, belt inspections and replacement
Troubleshooting:
Diagnostic procedures for common faults, symptom-based troubleshooting guides, electrical system troubleshooting charts
Repair:
Detailed step-by-step repair instructions for all major vehicle systems, component removal and installation
Diagnostics:
On-board diagnostics (OBD-II) information, diagnostic trouble codes (DTCs), scan tool usage, sensor data interpretation
Electrical Diagnostics:
Wiring diagrams, circuit testing, component testing, connector pinouts
Technical Depth
Depth:
Complete factory-level repair and diagnostic information, suitable for both professional mechanics and advanced DIYers
Illustrations:
Hundreds of photos, drawings, and diagrams to illustrate procedures and components
Notes Cautions:
Includes critical notes, cautions, and warnings for each procedure
Instruction Format:
Numbered, step-by-step instructions with detailed substeps
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Printable without restriction, allowing full or partial printing
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Software Requirements
Reader Requirement:
Adobe PDF Reader
Compatibility
Operating Systems:
Compatible with all PC-based Windows operating systems and Mac
Delivery Method
Delivery:
Instant download link provided on the checkout page after payment
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated V6 SOHC (Single Overhead Cam)
Engine Code:
6G75 (3.8L)
Displacement:
3.8 Liters (3799 cc)
Bore X Stroke:
95.0 mm x 88.3 mm
Performance
Horsepower:
Approximately 175 kW (235 hp) at 5250 rpm (varies slightly by model year and tune)
Torque:
Approximately 330 Nm (243 lb-ft) at 3500 rpm (varies slightly by model year and tune)
Fuel System
Fuel Delivery:
Electronic Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Petrol (91 RON or higher recommended)
Engine Management
Ignition System:
Distributorless Ignition System (DIS) with individual ignition coils
🔧 Transmission
Standard
Transmission Type:
6-speed INVECS-II Automatic Transmission (standard on most models)
Optional
Transmission Type:
5-speed Manual Transmission (available on some base models)
Features
Automatic Features:
Sequential Sportronic Gearshift, Grade Logic Control
Fluid Specifications
Automatic Transmission Fluid:
Diamond SP-III (or equivalent approved ATF)
Fluid Capacity
Automatic Transmission Fluid Capacity:
Approximately 7.4 Liters (total fill, subject to torque converter drain/fill)
📐 Dimensions
Exterior
Length:
Approximately 4885 mm
Width:
Approximately 1785 mm
Height:
Approximately 1465 mm
Wheelbase:
Approximately 2720 mm
Interior
Seating Capacity:
5 occupants
Weights
Curb Weight:
Approximately 1500-1600 kg (depending on trim and transmission)
🛡️ Safety Features
Ratings
Ancap Rating:
4-star ANCAP safety rating (for initial models, later updates may vary)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Ebd:
Standard Electronic Brakeforce Distribution (EBD)
Traction Control:
Available Traction Control System (TCS) on higher trims
Passive Features
Airbags:
Driver and front passenger airbags standard, side airbags and curtain airbags available on higher trims
Seat Belts:
Pre-tensioned front seat belts
Child Seat Anchors:
ISOFIX child seat anchor points
💡 Technology Features
Infotainment
Audio System:
Factory fitted CD player, radio, and speaker systems. Higher trims may feature premium audio (e.g., Rockford Fosgate) and in-dash 6-disc CD changers.
Navigation:
Optional factory-fitted satellite navigation system available on higher trim levels.
Driver Assistance
Cruise Control:
Standard cruise control on most models.
Parking Sensors:
Optional rear parking sensors available on some variants.
Connectivity
Auxiliary Input:
Some models may feature an auxiliary audio input jack.
Bluetooth:
Not commonly available on base models, may be present on later higher trims as an optional or standard feature.
🔧 Maintenance
Service Intervals
Oil Change Interval:
15,000 km or 12 months, whichever comes first (refer to manual for specific conditions)
Air Filter Replacement:
30,000 km or 24 months
Cabin Air Filter Replacement:
15,000 km or 12 months
Spark Plug Replacement:
100,000 km (for iridium-tipped plugs, if fitted)
Fluid Specifications
Engine Oil Specification:
SAE 5W-30 or 10W-30, API SM or higher, ACEA A3/B4 or C3 compliant (check manual for precise grade)
Coolant Specification:
Mitsubishi DiaQueen Super Long Life Coolant (or equivalent OAT-based coolant, typically pink or red)
Brake Fluid Specification:
DOT 3 or DOT 4
Power Steering Fluid:
ATF Dexron II or III equivalent (check manual for exact type)
Known Issues
Common Complaints:
Occasional reports of minor electrical gremlins, potential for worn suspension components over time due to Australian road conditions, transmission shift quality issues on some units.
Maintenance Tips:
Regularly check and top-up power steering fluid, inspect drive belts for cracking, ensure cooling system is maintained for optimal engine longevity.
📚 Vehicle History
Brand Heritage
Manufacturer:
Mitsubishi Motors Corporation
Model Evolution
Predecessor:
Mitsubishi Magna and Verada
Platform Development:
Developed by Mitsubishi Australia, marking a significant local engineering effort.
Production
Manufacturing Location:
Lonsdale, South Australia, Australia
Production Years:
2005 - 2007 (with sales continuing into 2008)
Discontinuation:
Discontinued due to Mitsubishi's restructuring and the cessation of local Australian manufacturing.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
While specific major award wins are not extensively documented, the 380 was generally well-received by Australian automotive journalists for its comfort and refinement compared to some competitors.
Ratings
Consumer Reviews:
Owner reviews often highlight its comfortable ride, spacious interior, and robust V6 engine, although some noted the dated interior design and limited availability of modern features compared to rivals.
Certifications
Manufacturing Standards:
Built to Australian Design Rules (ADRs) and Mitsubishi's global quality standards.
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