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Yamaha RAPTOR 700 YFM700 ATV Complete Workshop Repair Manual 2005-2008

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The Raptor 700 (YFM700) is a high-performance sport All-Terrain Vehicle (ATV) renowned for its potent 686cc liquid-cooled engine with electronic fuel injection, a five-speed transmission including reverse, and an electric...
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Type: Atv
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Yamaha RAPTOR 700 YFM700 ATV Complete Workshop Repair Manual 2005-2008Yamaha RAPTOR 700 YFM700 ATV Complete Workshop Repair Manual 2005-2008Yamaha RAPTOR 700 YFM700 ATV Complete Workshop Repair Manual 2005-2008Yamaha RAPTOR 700 YFM700 ATV Complete Workshop Repair Manual 2005-2008
The Raptor 700 (YFM700) is a high-performance sport All-Terrain Vehicle (ATV) renowned for its potent 686cc liquid-cooled engine with electronic fuel injection, a five-speed transmission including reverse, and an electric start. Designed for aggressive trail riding and recreational off-roading, this first-generation model, produced from 2005 to 2008, builds upon a strong powersports heritage, offering a blend of agility and torque. Its engineering quality is evident in its adjustable suspension, powerful braking system, and lightweight chassis, making it a competitive choice in the sport ATV market. This comprehensive workshop repair manual provides essential information for the maintenance and repair of your Raptor 700 (YFM700) from 2005 to 2008. Covering over 800 pages of detailed instructions, it encompasses every aspect of the vehicle, including engine overhaul, transmission service, chassis and suspension adjustments, brake system maintenance, and electrical system diagnostics. The manual includes step-by-step procedures for routine servicing, troubleshooting common issues, and utilizing specialized tools, empowering owners and technicians to ensure optimal performance and longevity of their ATV.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Raptor 700
Model Code:
YFM700
Vehicle Type:
All-Terrain Vehicle (ATV)
Generation
Generation Designation:
First Generation (2005-2008)
Codes
Chassis Code:
YFM700
👋 Introduction
Market Position
Positioning:
The Yamaha Raptor 700 is positioned as a high-performance sport ATV, designed for aggressive trail riding, recreational off-roading, and a step up from entry-level models.
Competitive Analysis
Competitors:
Competes with other high-performance sport ATVs such as the Suzuki LT-R450, Honda TRX450R, and Polaris Outlaw 525.
Key Features
Features:
Liquid-cooled 686cc DOHC four-valve engine, electronic fuel injection (EFI), five-speed transmission with reverse, electric start, adjustable suspension, powerful braking system, lightweight chassis.
Manual Value Proposition
Savings Potential:
Enables owners to perform routine maintenance and repairs themselves, significantly reducing labor costs at dealerships.
📋 Manual Details
Coverage Areas
Years Covered:
2005, 2006, 2007, 2008
Page Count
Estimated Pages:
800+
Manual Type
Type:
Complete Workshop Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, component testing, tuning, cooling system, lubrication system, ignition system, fuel injection system (EFI)
Transmission:
Clutch assembly, gearbox, drive shafts, final drive, lubrication, troubleshooting
Chassis And Suspension:
Frame, front and rear suspension geometry, shock absorbers, control arms, steering system, wheel bearings, hub assemblies
Brakes:
Hydraulic brake system, front and rear calipers, brake pads, brake lines, master cylinders, bleeding procedures
Electrical System:
Wiring diagrams, lighting, starter system, charging system, battery, ignition, diagnostic codes, switchgear
Bodywork And Plastics:
Body panel removal and installation, seat, fenders, handlebars, controls
Procedures Included
Maintenance:
Regular servicing, oil changes, filter replacements, valve adjustments, chain adjustment, pre-ride inspections
Troubleshooting:
Diagnostic charts, common problems and solutions, error code interpretation
Repair:
Step-by-step instructions for component disassembly, repair, and reassembly
Special Tools:
Identification and usage of specialized tools required for specific procedures
Technical Depth
Depth:
Comprehensive, from basic maintenance to full engine and transmission rebuilds, including electrical diagnostics
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Quality:
High-resolution, clear diagrams and text, printable
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, four-valve, liquid-cooled single-cylinder
Displacement:
686 cc (41.8 cu. in.)
Bore X Stroke:
100.0 mm x 83.9 mm
Compression Ratio:
9.2:1
Performance
Horsepower Estimate:
Approx. 45-50 HP (subject to tuning and regulations)
Torque Estimate:
Approx. 43-47 lb-ft (subject to tuning and regulations)
Fuel System
Fuel Delivery:
Yamaha Fuel Injection (YFI) with 44mm throttle body
Fuel Type:
Unleaded gasoline (minimum 87 octane)
Ignition
Ignition System:
Digital TCI with triple stage ignition timing
Cooling System
Cooling Method:
Liquid-cooled
Lubrication System
Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher
Engine Codes
Engine Serial Number Location:
Typically stamped on the crankcase or cylinder block.
🔧 Transmission
Standard
Transmission Type:
Constant-mesh wet multi-plate clutch, 5-speed forward with reverse
Optional
Gear Ratios:
Detailed gear ratios are available within the manual.
Features
Drive System:
O-ring sealed chain, drive type: 2WD
Transmission Oil
Transmission Fluid Type:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher
Final Drive
Final Drive Type:
Shaft drive (depending on specific configuration, but common for Raptor is chain drive to rear axle).
📐 Dimensions
Exterior
Length:
Approx. 70.5 in (1790 mm)
Width:
Approx. 45.2 in (1150 mm)
Height:
Approx. 43.7 in (1110 mm)
Wheelbase:
Approx. 50.4 in (1280 mm)
Weights
Dry Weight:
Approx. 390 lbs (177 kg)
Ground Clearance:
Approx. 11.2 in (285 mm)
Cargo
Rack Capacity Front:
Not typically rated for significant cargo, but often includes a small front rack.
Rack Capacity Rear:
Not typically rated for significant cargo, but often includes a small rear rack.
🛡️ Safety Features
Ratings
Atv Classification:
Sport ATV. Riders should always wear appropriate safety gear, including a helmet, eye protection, gloves, and boots.
Active Features
Braking System:
Hydraulic disc brakes front and rear for strong stopping power.
Throttle Limiter:
While not standard in 2005-2008 models, some aftermarket or dealer-installed restrictors might be available for novice riders.
Passive Features
Rollover Protection:
No built-in rollover protection. Operator responsibility is critical.
Lighting:
Dual 30W halogen headlights and a 15W incandescent taillight/brake light.
💡 Technology Features
Infotainment
Infotainment System:
N/A - Designed for off-road performance, lacks traditional infotainment systems. Features include digital instrumentation.
Driver Assistance
Driver Assistance Features:
N/A - Focus is on rider control and mechanical systems, not electronic driver aids.
Connectivity
Connectivity Options:
N/A
Instrumentation
Dashboard Display:
Multi-function LCD display including speedometer, odometer, trip meter, clock, coolant temperature warning, oil warning, neutral indicator, reverse indicator, and neutral indicator light.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1000 km or 6 months, whichever comes first.
Oil Filter Replacement:
At every engine oil change (part number 5GH-13440-00-00 or similar).
Air Filter Cleaning:
Every 500 km or 3 months; clean with specialized cleaner and re-oil.
Spark Plug Replacement:
Recommended every 6000 km (part number CR9E or similar).
Valve Adjustment:
Every 6000 km or 1 year.
Fluid Specifications
Engine Oil:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher.
Coolant:
Mixture of 50% genuine Yamaha Super Coolant and 50% distilled water.
Brake Fluid:
DOT 4 hydraulic brake fluid.
Known Issues
Camchain Tensioner:
Some early models may experience wear or failure of the automatic cam chain tensioner, potentially leading to noise or damage. Manual replacement with an aftermarket manual tensioner is a common upgrade.
Efi Calibration:
While generally reliable, EFI systems can sometimes require recalibration for optimal performance, especially after modifications or significant altitude changes. This manual details diagnostic procedures.
Suspension Wear:
As with any performance ATV, regular inspection and maintenance of suspension components (bushings, bearings, seals) are crucial for optimal handling and longevity.
📚 Vehicle History
Brand Heritage
Brand Focus:
Yamaha has a long and storied history in powersports, known for innovation and performance in motorcycles, ATVs, and watercraft.
Model Evolution
Predecessor:
The Raptor 700 is the successor to the highly successful Yamaha YFZ450, incorporating a larger engine and other refinements for broader appeal and increased torque.
Design Philosophy:
Designed to offer a blend of the YFZ450's agility with the torque and versatility of a larger displacement engine, making it suitable for a wider range of riding conditions.
Production
Manufacturing Location:
Primarily manufactured in Japan and the United States.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
The Raptor line has consistently been recognized for its performance, handling, and reliability in the sport ATV segment. Specific awards for the 2005-2008 models would depend on contemporary reviews and consumer feedback.
Ratings
Consumer Satisfaction:
Generally high consumer satisfaction for performance and durability, though specific component wear can be a factor in older units.
Certifications
Emissions Compliance:
Complies with applicable EPA emission standards for off-road vehicles.
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