Ford Territory 2005-2009 SY Service Workshop Manual

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🏷️ Basic Information Identification Make: Ford Model: Territory Generation Codes: SY Production Years Covered: 2004-2009 Applicable Trims: TX, STX, Ghia Drivetrain Variants Covered: RWD (Rear-Wheel Drive), AWD (All-Wheel Drive) 👋...

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Type: Car

Vendor:

Sku: 196984

Tags: 2005 2006 2007 2008 2009 Car Cars Featured Ford Territory Territory SY

Product variants

Description

🏷️ Basic Information

Identification

Make:

Model:

Territory

Generation Codes:

Production Years Covered:

2004-2009

Applicable Trims:

TX, STX, Ghia

Drivetrain Variants Covered:

RWD (Rear-Wheel Drive), AWD (All-Wheel Drive)

👋 Introduction

Market Position

Market Segment:

Large SUV / Crossover, family-oriented, capable of both urban commuting and light off-road/towing duties

Competitive Analysis

Key Competitors Era:

Holden Commodore-based SUVs (e.g., Adventra, Captiva), Toyota Kluger, Nissan Pathfinder, Mitsubishi Pajero, Ford's own Explorer (in some markets)

Key Features

Platform Basis:

Derived from the Ford Falcon (BA/BF/FG platforms), offering a car-like driving experience with SUV practicality

Unique Selling Points:

Australian-designed and engineered, available with powerful inline-six engines, spacious interior, optional AWD system.

📋 Manual Details

Coverage Areas

Primary Coverage Areas:

Australia, New Zealand, South Africa (markets where Territory was prominent)

Page Count

Estimated Page Count:

Extensive; exact count not specified, but described as 'comprehensive'

Manual Type

Manual Type:

Service Workshop Manual

Language

Language:

English

Format

Available Format:

Downloadable (e.g., PDF for iPad, printable)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine diagnostics, engine control, mechanical cooling, lubrication, ignition, exhaust, start system, charge system

Drivetrain:

Front suspension, rear hubs, F-R differential, transfer gearbox (for AWD), clutch, steering, brakes

Body And Chassis:

Body structure, body electrical, heating, air conditioning (A/C), interior systems, exterior lighting, SRS (Supplemental Restraint System - Airbags)

Security:

Vehicle security systems

Procedures Included

Diagnostics:

Comprehensive diagnostic procedures, troubleshooting guides, fault code interpretation

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, lubrication points

Repair:

Detailed step-by-step repair procedures for all major mechanical and electrical components

Disassembly And Assembly:

Component removal, installation, and reassembly guidance

Technical Depth

Depth Of Coverage:

Full workshop level, suitable for professional technicians and advanced DIY enthusiasts. Covers everything from basic checks to complex rebuilds.

📊 Manual Specifications

File Format

File Format:

Likely PDF, optimized for digital viewing on tablets and printing

Print Quality

Print Quality Consideration:

Designed for clear printing of diagrams, schematics, and text

Binding Type

Binding Type:

N/A (Downloadable format implies digital viewing or user-defined binding)

Paper Type

Paper Type Consideration:

N/A (Downloadable format implies digital viewing or user-defined printing on desired paper)

⚙️ Engine Specifications

Primary Engine

Engine Options:

4.0L Barra I6 (Inline Six) naturally aspirated and turbocharged variants

Performance

4.0L Barra I6 (Naturally Aspirated) Typical Output:

Approx. 200-250 kW (268-335 hp) and 380-400 Nm (280-295 lb-ft) torque

4.0L Barra I6 (Turbocharged - Xr8 Variant Primarily):

Approx. 290+ kW (389+ hp) and 500+ Nm (369+ lb-ft) torque

Fuel System

Fuel Injection:

Electronic Fuel Injection (EFI)

Engine Codes

Engine Codes:

Various codes associated with Barra I6, e.g., E-GAS, E-GAS Turbo

Cooling System

Cooling System Type:

Pressurized liquid cooling system

Lubrication System

Oil Type Specification:

API SG/SH/SJ/SL rated, SAE 10W-30 or 10W-40 (check specific engine variant and climate)

Oil Capacity:

Approx. 5.5-6.0 Litres (with filter change)

Ignition System

Ignition Type:

Distributorless Electronic Ignition (Direct Ignition System)

🔧 Transmission

Standard

Standard Transmission:

5-speed automatic (e.g., 5R55W)

Optional

Optional Transmission:

Not applicable for SY Territory; automatic was standard

Features

Transmission Control:

Electronic Control Unit (ECU) managed automatic transmission

Fluid Specifications

Automatic Transmission Fluid Type:

Mercon SP (or equivalent)

Fluid Capacity

Automatic Transmission Fluid Capacity:

Approx. 8.5 - 9.5 Litres (dependent on torque converter)

📐 Dimensions

Exterior

Length:

Approx. 4731 mm

Width:

Approx. 1840 mm (excluding mirrors)

Height:

Approx. 1711 mm

Wheelbase:

Approx. 2819 mm

Weights

Curb Weight:

Approx. 1800-2000 kg (depending on RWD/AWD and trim)

Gross Vehicle Weight Rating:

Approx. 2500-2600 kg

Cargo

Cargo Volume Rear Seats Up:

Approx. 882 litres

Cargo Volume Rear Seats Folded:

Approx. 2000+ litres

🛡️ Safety Features

Ratings

Ancap Safety Rating Era:

Achieved 4-star ANCAP rating (for earlier models, later models may vary)

Active Features

Active Safety Features:

ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), Traction Control System (TCS), Electronic Stability Program (ESP/DSC), Brake Assist

Passive Features

Passive Safety Features:

Driver and front passenger airbags, front side airbags, curtain airbags (availability depends on trim and option packages), front and rear seatbelt pretensioners

Chassis Design

Chassis Structure:

Unibody construction with integrated safety cell

💡 Technology Features

Infotainment

Infotainment System Era:

Base audio systems with CD player, optional premium audio, and basic trip computer functions.

Driver Assistance

Driver Assistance Features:

Cruise control standard on most models. Limited advanced driver-assistance systems common in this era.

Connectivity

Connectivity Options:

Basic auxiliary input for audio devices on some later models, but no integrated Bluetooth or USB as standard for early SY.

🔧 Maintenance

Service Intervals

Oil And Filter Change Interval:

Typically 15,000 km or 12 months, whichever comes first (check manual for specific conditions)

Major Service Intervals:

Spark plug replacement typically around 80,000-100,000 km; transmission fluid, coolant, and brake fluid checks/changes at prescribed intervals.

Fluid Specifications

Coolant Type:

Ford/Zerex Super Long Life Coolant (HOAT - Hybrid Organic Acid Technology), typically pink or orange

Brake Fluid Type:

DOT 3 or DOT 4

Known Issues

Common Wear Items:

Front suspension components (bushings, ball joints, sway bar links), exhaust system (especially rear muffler/hangers), rear wheel bearings, tailshaft center bearing (AWD models).

Powertrain Considerations:

Barra engines are generally robust, but turbo variants require diligent oil maintenance. Automatic transmissions can be sensitive to fluid condition and overheating.

Filter Part Numbers

Oil Filter Example Part Number:

Genuine Ford: 1R1899, Ryco: R2528P, Baldwin: B238 (verify for specific engine)

Tire Specifications

Common Tire Sizes:

235/65R17, 235/55R18, 245/45R19 (check specific trim/wheel option)

Wheel Bolt Pattern

Wheel Bolt Pattern:

5x114.3mm (5x4.5 inch)

📚 Vehicle History

Brand Heritage

Ford Australia Legacy:

Ford Australia has a long history of producing popular vehicles, including the Falcon, on which the Territory is based.

Model Evolution

Territory Development:

Developed as a locally manufactured, Australian-specific SUV to meet market demand for a family-oriented vehicle with a comfortable ride and towing capability.

Production

Manufacturing Location:

Broadmeadows Assembly Plant, Victoria, Australia

Production Period For Sy:

2004-2009

🏆 Awards & Recognition

Recognitions

Australian Car Of The Year:

Ford Territory was awarded 'Australia's Best SUV' by Wheels Magazine and other publications.

Ratings

Towing Capacity:

Typically rated for 2300 kg (braked) and 750 kg (unbraked), demonstrating its capability as a tow vehicle.