Category:
High-performance sport ATV
Target Audience:
Enthusiasts seeking off-road performance, racing, and recreational riding.
Competitors:
Honda TRX450R, Suzuki LT-R450, Kawasaki KFX450R
Engine Type:
Liquid-cooled, 4-stroke, DOHC, 4-valve, single-cylinder
Fueling:
Electronic Fuel Injection (EFI)
Transmission Type:
5-speed manual with reverse
Suspension:
Independent front suspension, swingarm rear suspension with adjustable shocks.
Primary Coverage:
Comprehensive service and repair for the Yamaha Raptor 700 (YFM700RV)
Specific Systems:
Engine, Transmission, Fuel System, Ignition System, Electrical System, Chassis, Suspension, Brakes, Steering, Bodywork, Cooling System, Lubrication System, Clutch, Drive Train, Wheels and Tires
Estimated Page Count:
Refer to specific manual for exact count, typically 500+ pages for Master Service Manuals
Type:
Master Service Repair Manual
Engine Mechanical:
Complete engine disassembly, inspection, repair, and reassembly of all internal components (pistons, cylinders, crankshaft, camshaft, valves, etc.)
Fuel System:
Fuel injection system (EFI), fuel pump, injectors, fuel pressure regulator, fuel filter, throttle body servicing and adjustment.
Ignition System:
CDI unit, ignition coils, spark plugs, timing checks and adjustments.
Transmission Drivetrain:
5-speed manual transmission with reverse, clutch system (operation, adjustment, replacement), final drive, differential, and axle servicing.
Electrical System:
Wiring diagrams, battery, starter motor, alternator, lighting (headlights, taillights, indicators), ignition switch, fuses, relays, sensors (MAP, TPS, etc.), and troubleshooting.
Chassis Suspension:
Frame inspection and repair, front and rear suspension geometry, shock absorber servicing and adjustment, swingarm and linkage maintenance.
Brakes:
Hydraulic disc brake system (front and rear calipers, master cylinders, brake lines), brake pad replacement, fluid flushing and bleeding procedures.
Steering:
Handlebar assembly, steering stem, bearings, tie rods, and steering column adjustment.
Bodywork Plastics:
Removal and installation of fenders, plastics, seat, fuel tank, and associated hardware.
Cooling System:
Radiator, cooling fan, thermostat, water pump, coolant flushing and replacement.
Lubrication System:
Oil pump, oil filter, oil passages, lubrication points, and oil change procedures.
Maintenance:
Routine maintenance, oil changes, filter replacements, chain adjustment, spark plug inspection/replacement, brake inspections, and fluid checks.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon problems, fault code interpretation (if applicable), electrical system troubleshooting.
Repair:
Step-by-step instructions for all mechanical and electrical repairs, including component replacement and adjustments.
Disassembly Assembly:
Detailed exploded views and instructions for component disassembly and reassembly with torque specifications.
Inspection Testing:
Procedures for inspecting component wear, testing electrical circuits and components, and performing system diagnostics.
Depth:
Master level coverage, suitable for experienced technicians and advanced DIY mechanics. Includes detailed specifications, tolerances, and diagnostic information.
Diagnostic Tools:
Information on required special tools and diagnostic equipment for specific procedures.
Engine Type:
686cc liquid-cooled, four-stroke, SOHC, 4-valve, single-cylinder
Bore X Stroke:
100.0 mm x 83.9 mm
Fuel Induction:
Mikuni 44mm throttle body with EFI
Ignition:
Digital TCI (Transistor Controlled Ignition)
Estimated Horsepower:
Approximately 46-50 HP (stock)
Estimated Torque:
Approximately 43-45 lb-ft (stock)
Fuel Type:
Unleaded gasoline (minimum 87 octane)
Fuel Tank Capacity:
2.9 gallons (11 Liters)
Engine Oil Change:
Every 1000 miles or 6 months (whichever comes first)
Oil Filter Replacement:
Every 2000 miles or 12 months
Air Filter Cleaning:
Inspect every 500 miles, clean/replace as needed
Spark Plug Inspection:
Inspect every 600 miles
Chain Lubrication Adjustment:
Lubricate every 300 miles, adjust tension as needed
Engine Oil Type:
Yamalube 4 (or equivalent) 20W-40 API SG
Engine Oil Capacity:
2.40 US qt. (2.3 L) with oil filter change
Coolant Type:
Yamaha Super Coolant (or equivalent) ethylene glycol-based coolant
Brake Fluid Type:
DOT 3 or DOT 4
Common Wear Items:
Clutch wear, wheel bearings, tie rod ends, brake pads, chain and sprockets
Potential Engine Issues:
Valve adjustment requirements, occasional ECU issues (though generally reliable)
