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Yamaha T135 T135 Service Repair Manual 2005-2009

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The Yamaha T135, also known by various regional names such as LC135, Exciter 135, Sniper 135, Jupiter MX, Crypton X, and Spark 135, is a highly popular underbone motorcycle that...
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Type: Motorcycle
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Yamaha T135 T135 Service Repair Manual 2005-2009
The Yamaha T135, also known by various regional names such as LC135, Exciter 135, Sniper 135, Jupiter MX, Crypton X, and Spark 135, is a highly popular underbone motorcycle that revolutionized its segment. First introduced in 2005, this model is celebrated for its practicality, fuel efficiency, and sporty performance, embodying Yamaha's strong heritage in motorsport engineering. The First Generation T135 is equipped with a liquid-cooled, 4-stroke, SOHC, 4-valve engine, typically displacing around 135cc and producing approximately 11-12 horsepower. Its design features an underbone frame, a semi-automatic transmission with a 4-speed gearbox, and a chain final drive, making it a versatile choice for daily commuting and spirited riding. This comprehensive service repair workshop manual provides detailed guidance for the Yamaha T135 models produced between 2005 and 2009. It covers all essential aspects of the vehicle, including in-depth engine overhauls, transmission maintenance, chassis and suspension servicing, brake system repairs, and electrical system diagnostics. The manual also details scheduled maintenance procedures, troubleshooting common issues, and component rebuilds, offering step-by-step instructions with highly detailed, printable diagrams. This resource is designed to empower owners and technicians to maintain, repair, and understand their T135, ensuring optimal performance and longevity.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
T135
Generation:
First Generation
Codes
Model Codes:
LC135, Exciter 135, Sniper 135, Jupiter MX, Crypton X, Spark 135
👋 Introduction
Market Position
Vehicle Segment:
Underbone motorcycle, popular in Southeast Asian markets for its practicality, fuel efficiency, and sporty performance.
Competitive Analysis
Key Competitors:
Honda Wave 125, Honda Future 125, Suzuki Shooter 115
Key Features
Manual Selling Point:
Enables users to perform all maintenance and repair tasks themselves, saving significant costs.
Diagrams:
Highly detailed, printable diagrams for easy reference during repairs.
User Friendliness:
Designed for ease of use, even for individuals with limited technical knowledge.
📋 Manual Details
Coverage Areas
Years Covered:
2005, 2006, 2007, 2008, 2009
Regions Covered:
Global (specific variations may exist based on market)
Page Count
Estimated Page Count:
Comprehensive (Exact number not specified, but described as covering A-Z)
Manual Type
Manual Type:
Service Repair Workshop Manual
Language
Language:
English (Assumed based on product description)
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Full engine overhaul, diagnostics, tuning, lubrication, cooling system, fuel system (carbureted variants)
Transmission:
Clutch operation, gearbox internals, shift mechanism, maintenance
Chassis:
Frame, suspension (front and rear), steering system, wheel bearings
Brakes:
Front and rear brake systems (hydraulic, potentially drum or disc), fluid changes, caliper servicing
Electrical:
Ignition system, charging system (stator, regulator/rectifier), battery, lighting, starter system, wiring diagrams
Fuel System:
Carburetor identification, cleaning, adjustment, fuel pump (if applicable), fuel lines
Bodywork:
Fairings, seating, panels, graphics, general assembly
Procedures Included
Maintenance:
Scheduled maintenance tasks, oil changes, filter replacements, chain adjustment, spark plug service
Diagnostics:
Troubleshooting common problems, fault finding for engine and electrical systems, diagnostic codes (if applicable)
Repair:
Step-by-step instructions for component removal, installation, and repair
Rebuild:
Detailed procedures for engine top-end and potentially bottom-end rebuilds
Technical Depth
Depth Of Coverage:
Comprehensive, from basic maintenance to complete overhauls and diagnostics, suitable for both DIY enthusiasts and professional technicians
📊 Manual Specifications
File Format
File Type:
Adobe PDF
Searchability:
Likely searchable text-based PDF
Print Quality
Printable:
Yes, user can print specific pages or the entire manual
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, 4-valve
Displacement:
135cc (Approximate, specific variants may differ slightly)
Bore X Stroke:
54.0 mm x 58.7 mm (Typical)
Cooling System:
Liquid-cooled
Compression Ratio:
10.0:1 (Typical)
Performance
Horsepower:
Approximately 11-12 HP (Varies by market and specific tune)
Torque:
Approximately 9-10 Nm (Varies by market and specific tune)
Fuel System
Fuel Delivery:
Carburetor (e.g., Mikuni BS26)
Fuel Type:
Unleaded Gasoline (RON 91 or higher recommended)
Lubrication
Oil Type:
API SG, SF, SE or JASO MA certified 4-stroke motorcycle oil
Oil Capacity:
Approximately 1.0 - 1.2 Liters (with filter change)
🔧 Transmission
Standard
Transmission Type:
Automatic centrifugal clutch with 4-speed gearbox (Semi-automatic)
Optional
Optional Transmission:
N/A (This model typically uses the semi-automatic setup)
Features
Clutch Type:
Wet, multiple disc
Final Drive:
Chain drive
📐 Dimensions
Exterior
Length:
Approx. 1900-1925 mm (Varies by market)
Width:
Approx. 705-715 mm (Varies by market)
Height:
Approx. 1040-1050 mm (Varies by market)
Weights
Dry Weight:
Approx. 100-105 kg
Curb Weight:
Approx. 106-110 kg
Weight Distribution:
N/A (Not specified, typical for motorcycles)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycle safety ratings are not standardized like cars)
Active Features
Braking System:
Front: Disc brake; Rear: Disc brake (or drum brake on some early/base models)
Lighting:
Halogen headlamp, LED tail lamp (on some models)
Passive Features
Frame Type:
Underbone type
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic instrumentation, no infotainment features)
Driver Assistance
Driver Assistance Features:
N/A (No electronic driver assistance features)
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000-4,000 km or 6 months, whichever comes first (refer to manual for exact interval)
Air Filter Cleaning:
Every 3,000-4,000 km
Spark Plug Replacement:
Every 6,000-10,000 km (depending on plug type)
Valve Clearance Check:
Every 6,000-10,000 km
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 (refer to manual for specific recommendation)
Coolant Type:
Yamaha All-Weather Coolant or equivalent ethylene glycol-based coolant
Known Issues
Carburetor Wear:
Carburetors can become gummed up with infrequent use or poor fuel quality, requiring cleaning and adjustment.
Regulator Rectifier Failure:
While not exclusive to this model, charging system components can fail over time.
Clutch Slippage:
Heavy use or worn clutch plates can lead to slippage.
📚 Vehicle History
Brand Heritage
Yamaha Motorsport Legacy:
Yamaha has a strong heritage in motorcycle racing and performance engineering, bringing this expertise to their production models.
Model Evolution
T135 Introduction:
Introduced in 2005, the T135 (known by various names globally) revolutionized the underbone segment with its liquid-cooled, 4-valve engine and sporty design.
Production
Manufacturing Locations:
Primarily manufactured in Southeast Asia (e.g., Indonesia, Thailand, Malaysia)
🏆 Awards & Recognition
Recognitions
Model Recognition:
Highly popular and well-regarded in its segment for performance and reliability.
Ratings
Owner Satisfaction:
Generally high owner satisfaction due to its blend of performance and economy.
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