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Yamaha YFM700 YFM700RV 2005-2009 Repair Service Manual

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🏷️ Basic Information Identification Make: Yamaha Model: YFM700 YFM700RV Model Variant: Rhino (RV designation likely indicates a specific variant, possibly related to features or chassis) Generation First Generation Years: 2005-2009...
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Yamaha YFM700 YFM700RV 2005-2009 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
YFM700 YFM700RV
Model Variant:
Rhino (RV designation likely indicates a specific variant, possibly related to features or chassis)
Generation
First Generation Years:
2005-2009
Codes
Model Code:
YFM700RV
👋 Introduction
Market Position
Vehicle Segment:
Side-by-Side (SxS) / Utility Vehicle
Primary Use:
Recreational off-roading, utility work on farms and ranches, trail riding.
Competitive Analysis
Key Competitors:
Polaris Ranger, Arctic Cat Prowler, Kawasaki Mule, John Deere Gator.
Key Features
Engine Performance:
Known for its powerful 700cc engine, offering strong acceleration and towing capability.
Durability:
Yamaha's reputation for robust engineering and reliability.
Handling:
Independent suspension providing good ride quality and handling over varied terrain.
📋 Manual Details
Coverage Areas
Covered Years:
2005, 2006, 2007, 2008, 2009
Page Count
Estimated Page Count:
High (Typical for comprehensive workshop manuals, likely 300-500+ pages)
Manual Type
Manual Type:
Workshop Repair Service Manual
Language
Language:
English (Assumed based on typical market for this product)
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Service:
Complete overhaul, disassembly, reassembly, torque specifications, valve adjustments, cooling system, lubrication.
Fuel System Service:
Fuel injection system (EFI) diagnostics, cleaning, fuel pump, injectors, fuel pressure regulator, fuel tank, fuel filter replacement.
Ignition System Service:
Ignition coils, spark plugs, CDI unit, timing, troubleshooting ignition faults.
Transmission Service:
Operation, disassembly, reassembly, gear inspection, lubrication, troubleshooting.
Drivetrain Service:
Shafts, CV joints, differential (front and rear), wheel bearings, U-joints.
Suspension Service:
Front and rear suspension components, shock absorbers, springs, control arms, bushings, alignment specifications.
Braking System Service:
Brake fluid specifications, bleeding procedure, brake caliper service, brake pad replacement, rotor inspection, parking brake.
Steering System Service:
Steering column, tie rods, steering knuckle, troubleshooting steering looseness or binding.
Electrical System Service:
Wiring diagrams, battery, starter motor, alternator/generator, lighting, fuses, relays, ECUs, troubleshooting electrical faults.
Cooling System Service:
Radiator, fan, coolant specifications, thermostat, water pump, flushing and refilling.
Chassis And Frame Service:
Frame inspection, body panel removal and installation, seat removal, rollover protection (if applicable).
Procedures Included
Routine Maintenance:
Oil change intervals, oil filter part numbers, air filter replacement, spark plug specifications, lubrication points.
Troubleshooting Guides:
Diagnostic flowcharts for common issues, error code interpretation (if applicable).
Disassembly And Reassembly:
Step-by-step instructions with diagrams for major components.
Component Testing:
Methods for testing electrical components, sensors, and mechanical parts.
Special Tool Requirements:
Identification of specific tools needed for certain procedures.
Technical Depth
Depth Of Coverage:
Comprehensive workshop level, suitable for professional technicians and advanced DIY mechanics.
Diagnostic Capabilities:
Detailed diagnostic procedures for all major systems, including EFI.
Rebuild Procedures:
Full engine and transmission rebuild instructions provided.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable PDF for easy navigation.
Print Quality
Digital Quality:
High-resolution scans or digital originals, ensuring clarity of text and diagrams.
Binding Type
Binding Type:
Not Applicable (Digital Download)
Paper Type
Paper Type:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, liquid-cooled, SOHC, 4-valve
Displacement:
686cc
Bore X Stroke:
100.0 mm x 83.9 mm
Compression Ratio:
9.2:1
Ignition System:
TCI (Transistor Controlled Ignition)
Performance
Horsepower:
Approximately 40-45 hp (estimated, specific figures vary by year and tuning)
Torque:
Strong low-end torque for pulling and climbing.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline, 87 octane or higher
Fuel Tank Capacity:
Approximately 7.9 US gal (30 L)
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission)
Drive Modes:
2WD/4WD selectable, with locking front differential
Features
Gear Selection:
High, Low, Neutral, Reverse
Belt Drive:
Utilizes a durable V-belt system for power transmission.
📐 Dimensions
Exterior
Overall Length:
Approximately 107.1 in (2720 mm)
Overall Width:
Approximately 58.1 in (1475 mm)
Overall Height:
Approximately 72.6 in (1845 mm)
Wheelbase:
Approximately 75.6 in (1920 mm)
Cargo
Cargo Bed Capacity:
Approximately 900 lbs (408 kg)
Weights
Dry Weight:
Approximately 1,190 lbs (540 kg)
Towing Capacity:
Approximately 1,500 lbs (680 kg)
🛡️ Safety Features
Ratings
Rollover Protection:
Equipped with a steel Roll-Over Protective Structure (ROPS).
Active Features
Braking System:
Hydraulic disc brakes on all wheels.
Differential Lock:
Front differential lock for enhanced traction.
Passive Features
Seat Belts:
Standard 3-point seat belts.
Grab Handles:
Passenger grab handles for secure riding.
💡 Technology Features
Infotainment
Infotainment System:
Basic: Typically features a simple digital instrument cluster for speed, RPM, fuel level, and warning lights. No advanced infotainment systems.
Driver Assistance
Driver Assistance:
None (Focus is on mechanical systems and basic functionality).
Connectivity
Connectivity Features:
None (No onboard Wi-Fi, Bluetooth, or smartphone integration).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 100 hours or annually, whichever comes first.
Air Filter Cleaning:
Inspect every 50 hours, clean as needed.
Spark Plug Replacement:
Inspect every 500 hours, replace as needed. (Specific spark plug type will be in the manual).
Fluid Specifications
Engine Oil:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher.
Engine Oil Capacity:
Approximately 2.3 US qt (2.2 L) with filter change.
Transmission Oil:
Yamalube Gear Oil 80W-90 API GL-4.
Coolant:
Permanent type antifreeze, 50/50 mix with distilled water.
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid.
Known Issues
Cv Joint Boots:
Prone to tearing, requiring regular inspection and replacement to prevent joint damage.
Cooling System Leaks:
Potential for leaks at hose connections or radiator over time.
Efi Sensor Issues:
ocasional issues with throttle position sensors or other EFI components.
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Company, known for its expertise in motorcycles, ATVs, and marine products.
Model Evolution
Development:
The YFM700 Rhino was Yamaha's entry into the burgeoning side-by-side utility vehicle market, building upon their ATV technology.
Production
Manufacturing Location:
Typically manufactured in Japan or North America by Yamaha.
🏆 Awards & Recognition
Recognitions
Market Reception:
The YFM700 Rhino was generally well-received for its power and utility, though some competitors offered more creature comforts or advanced features.
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