Yamaha MT-01 2005-2012 Workshop Service Manual for Repair

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🏷️ Basic Information Identification Make: Yamaha Model: MT-01 Model Variant: Standard Generation: 1st Generation Production Years Covered: 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012 Codes Engine Code: 1MC 👋...

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Type: Motorcycle

Vendor:

Sku: 435040

Tags: 2005 2006 2007 2008 2009 2010 2011 2012 Motorcycle Motorcycles MT Series MT-01 Yamaha

Product variants

Description

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

MT-01

Model Variant:

Standard

Generation:

1st Generation

Production Years Covered:

2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012

Codes

Engine Code:

👋 Introduction

Market Position

Category:

Muscle Roadster / Power Cruiser

Target Audience:

Enthusiasts seeking raw power and a distinctive riding experience

Competitive Analysis

Competitors:

Harley-Davidson V-Rod, Ducati Diavel (later), Triumph Rocket III

Key Features

Engine Character:

Massive torque delivery from large displacement V-twin

Design Philosophy:

Minimalist, muscular styling emphasizing the engine

Handling Dynamics:

Sportbike-derived chassis for surprising agility

📋 Manual Details

Coverage Areas

Engine Mechanical:

Fuel System:

Ignition System:

Transmission Mechanical:

Clutch:

Chassis Suspension:

Brakes:

Steering:

Electrical System:

Bodywork And Frame:

Troubleshooting:

Comprehensive

Maintenance And Adjustments:

Extensive

Specifications:

Complete

Page Count

Total Pages:

Manual Type

Type:

Workshop Service Manual for Repair

Language

Language:

English

Format

File Format:

Accessibility:

Instant Download

📖 Manual Coverage

Systems Covered

Engine:

1670cc V-Twin, Air-cooled, 4-stroke, SOHC, 4-valve

Fuel Induction:

Fuel Injection

Transmission:

5-speed Constant Mesh

Clutch Type:

Wet, Multiple Disc

Final Drive:

Chain

Suspension Front:

Telescopic forks

Suspension Rear:

Swingarm (Link suspension)

Brakes Front:

Dual hydraulic disc

Brakes Rear:

Hydraulic disc

Electrical:

12V System, CDI Ignition

Procedures Included

Engine Overhaul:

Complete disassembly, inspection, and reassembly

Fuel System Diagnostics:

Fuel injection system testing and adjustment

Transmission Repair:

Gearbox inspection, repair, and replacement

Suspension Servicing:

Fork and shock absorber maintenance and adjustment

Brake System Maintenance:

Brake pad replacement, bleeding, caliper service

Electrical Troubleshooting:

Wiring diagrams, component testing, fault diagnosis

Periodic Maintenance:

Scheduled maintenance tasks and intervals

Special Tool Usage:

Identification and application of specialized service tools

Technical Depth

Depth:

Comprehensive, from basic maintenance to complete engine and chassis overhauls

Diagnostic Capability:

Detailed diagnostic procedures and troubleshooting flowcharts

Pictorial Content:

Extensive use of illustrations, exploded diagrams, and photos

Specifications Reference:

Includes all critical torque values, measurements, and wear limits

📊 Manual Specifications

File Format

Readability:

High resolution, zoomable

Print Quality

Printability:

Fully printable

Binding Type

Binding:

Digital (PDF)

Paper Type

Digital Format:

Compatibility

Operating Systems:

Windows, Mac, Linux OS

Requirements

Software Requirement:

Adobe Reader

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, 4-stroke, V-twin, SOHC, 4-valve

Displacement:

1670 cc (102 cubic inches)

Bore X Stroke:

97.0 mm x 113.0 mm

Compression Ratio:

8.4:1

Performance

Horsepower:

Approx. 90 HP @ 4,750 RPM (figures may vary slightly by market)

Torque:

Approx. 109 lb-ft (147 Nm) @ 3,750 RPM (figures may vary slightly by market)

Fuel System

Fuel Delivery:

Electronic Fuel Injection with Mikuni throttle bodies

Fuel Type:

Unleaded gasoline, minimum 87 octane (91 RON)

Lubrication

Oil Capacity With Filter:

4.4 Liters (4.7 US qt)

Recommended Oil Type:

Yamaha Genuine Yamalube 4 (or equivalent) SAE 20W-40 API SG or higher

🔧 Transmission

Standard

Transmission Type:

5-speed, constant mesh

Features

Clutch Type:

Wet, multiple-disc, cable-actuated

Final Drive:

Chain drive

Fluid Capacity

Transmission Oil Capacity:

0.9 Liters (0.95 US qt)

Fluid Specifications

Transmission Oil Type:

Yamaha Genuine Gear Oil (or equivalent) SAE 80 API GL-3

📐 Dimensions

Exterior

Length:

2,200 mm (86.6 in)

Width:

750 mm (29.5 in)

Height:

1,070 mm (42.1 in)

Wheelbase:

1,505 mm (59.3 in)

Weights

Dry Weight:

230 kg (507 lbs)

Wet Weight:

242 kg (533.5 lbs)

Tires

Front Tire:

120/70ZR17M/C (58W)

Rear Tire:

190/50ZR17M/C (75W)

Fuel Tank Capacity:

15 Liters (4.0 US gal)

🛡️ Safety Features

Ratings

Safety Certification:

Meets relevant regulatory standards for motorcycles of its class

Active Features

Braking System:

Powerful dual front discs and single rear disc provide strong stopping power

Passive Features

Frame Construction:

Sturdy aluminum frame and swingarm contribute to stability

Notes

Safety Precautions In Manual:

Emphasis on correct tool usage, torque specifications, and safety warnings (DANGER, CAUTION, NOTE)

💡 Technology Features

Infotainment

Instrument Cluster:

Analog tachometer, digital speedometer, odometer, trip meters, clock, fuel gauge.

Driver Assistance

Electronic Aids:

Basic electronic aids, primarily focused on engine management and ignition.

Connectivity

Connectivity Features:

No modern connectivity features such as Bluetooth or smartphone integration.

🔧 Maintenance

Service Intervals

First Service:

1,000 km (600 miles) or 6 months

Subsequent Major Service:

Every 5,000 km (3,000 miles) or 12 months

Fluid Specifications

Engine Oil Grade:

SAE 20W-40

Engine Oil Standard:

API SG or higher

Coolant Type:

Ethylene glycol-based non-freeze coolant

Brake Fluid Type:

DOT 4

Known Issues

Common Wear Items:

Clutch plates, brake pads, tires, wheel bearings (typical for high-torque motorcycles)

Engine Characteristics:

Vibrations are inherent to the large V-twin design; however, excessive vibration may indicate an issue.

Recommendations

Parts Usage:

Use of genuine Yamaha parts is highly recommended for optimal performance and longevity.

Maintenance Adherence:

Strict adherence to the maintenance schedule outlined in the manual is crucial for reliability.

📚 Vehicle History

Brand Heritage

Manufacturer Focus:

Yamaha's reputation for engineering excellence and performance motorcycles

Model Evolution

Mt Series Introduction:

The MT-01 was a foundational model in Yamaha's 'Master of Torque' (MT) lineup, setting a precedent for raw power and unique styling.

Design Inspiration:

Developed from the MT-01 concept bike shown at the 1999 Tokyo Motor Show.

Production

Production Period:

2005-2012

Manufacturing Location:

Japan

🏆 Awards & Recognition

Recognitions

Industry Accolades:

Praised by critics for its unique character, muscular styling, and potent torque delivery.