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Manual Coverage
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Systems Covered
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Engine Mechanical:
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Complete disassembly, assembly, overhaul, and troubleshooting of all engine components.
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Engine Electrical:
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Ignition system, starting system, charging system, fuel injection system, engine control module (ECM) diagnostics.
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Emission Control:
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Catalytic converter, oxygen sensors, EVAP system, EGR system, emissions diagnostics and repair.
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Fuel System:
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Fuel pump, fuel injectors, fuel filter, fuel pressure regulator, fuel tank service, fuel system diagnostics.
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Clutch System:
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Clutch disc, pressure plate, release bearing, clutch hydraulics, clutch pedal adjustment, troubleshooting.
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Manual Transaxle:
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Gearbox disassembly, assembly, overhaul, fluid specifications, shift mechanism repair, troubleshooting.
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Automatic Transaxle:
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Transmission disassembly, assembly, valve body, torque converter, transmission fluid, shift control, diagnostics, reprogramming.
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Driveshaft Axle:
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CV joints, drive shafts, differentials, propeller shafts, universal joints, lubrication, repair.
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Suspension System:
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Front and rear suspension components, shock absorbers, struts, control arms, ball joints, bushings, alignment specifications.
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Steering System:
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Power steering pump, steering rack/gearbox, tie rods, steering column, power steering fluid, steering angle sensor.
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Restraint System:
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Airbag system components, seat belts, SRS module diagnostics and replacement.
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Brake System:
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Brake pads, rotors, calipers, brake fluid, ABS system, parking brake, brake system bleeding, diagnostics.
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Body Interior Exterior:
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Body panel removal/installation, door mechanisms, interior trim, glass replacement, body repair techniques.
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Body Electrical:
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Lighting systems, power windows, power locks, mirrors, wipers, horn, interior electronics, body control module (BCM).
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HVAC:
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Air conditioning system, heater core, blower motor, refrigerant, climate control module, system diagnostics.
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Procedures Included
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Maintenance:
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Scheduled maintenance, oil changes, filter replacements, spark plug replacement, fluid checks and changes.
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Diagnostics:
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Troubleshooting guides, fault code interpretation, diagnostic tool usage, symptom-based diagnostics.
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Repair:
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Step-by-step repair procedures for all covered systems, including component replacement and adjustment.
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Rebuilding:
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Detailed instructions for engine, transmission, and differential rebuilds.
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Wiring Schematics:
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Comprehensive electrical wiring diagrams for all vehicle systems.
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Technical Depth
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Depth:
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Advanced diagnostics, complete component overhaul, electrical troubleshooting, and factory-level repair procedures.
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Target Audience:
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Professional automotive technicians and experienced DIY mechanics.
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Maintenance
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Service Intervals
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Oil Change Interval:
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Typically every 5,000-10,000 km or 6 months, whichever comes first (refer to manual for specific engine).
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Timing Belt Replacement:
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For gasoline engines, typically around 100,000 km or 5-7 years. Diesel engines may use timing chains.
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Fluid Specifications
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Engine Oil Spec:
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API SN/SM or ACEA A3/B4, viscosity typically 5W-30 or 10W-40 (check manual for exact specification).
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Transmission Fluid Manual:
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Gear oil GL-4 or GL-5, viscosity typically 75W-90.
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Transmission Fluid Auto:
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Mitsubishi DiaQueen ATF SP-III or equivalent.
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Coolant Type:
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Long-life ethylene glycol coolant, typically a mix of 50% coolant and 50% distilled water.
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Known Issues
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Common Wear Items:
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Ball joints, tie rod ends, bushings, clutch wear, exhaust system corrosion (depending on climate).
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Diesel Engine Considerations:
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Glow plug performance, injector maintenance, turbocharger health (if equipped).
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