Segment:
Mid-size Pickup Truck
Target Audience:
DIY enthusiasts and professional mechanics
Competitors:
Toyota Hilux, Ford Ranger, Nissan Navara, Isuzu D-Max
Vehicle Focus:
Durability, off-road capability, utility
Manual Benefit:
Enables DIY repairs, reduces labor costs, ensures proper maintenance
Covered Years:
2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014
Type:
Workshop Service Repair Manual
Accessibility:
Instant Download
Software Requirement:
Adobe Reader
Operating System Compatibility:
Windows, Mac, Linux OS
Engine:
All engine variants including 4D56 (2.5L Diesel), 4G64 (2.4L Petrol), 6G75 (3.8L V6 Petrol)
Transmission:
Manual and Automatic Transmissions
Drivetrain:
4WD System, Transfer Case, Differentials, Driveshafts, Axles
Suspension:
Front and Rear Suspension Systems (Independent Front, Leaf Spring Rear)
Brakes:
Front Disc Brakes, Rear Drum/Disc Brakes, ABS System
Steering:
Power Steering System
Electrical:
Starting System, Charging System, Ignition System, Lighting, Instruments, ECUs
HVAC:
Heating, Ventilation, and Air Conditioning System
Body:
Exterior Body Panels, Doors, Windows, Interior Trim, Chassis and Frame
Safety Systems:
Airbags, Seatbelts
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes
Troubleshooting:
Diagnostic procedures, fault finding, common issues and their resolutions
Repair:
Detailed step-by-step repair instructions for all major components
Disassembly Assembly:
Complete procedures for component removal, disassembly, reassembly, and installation
Adjustments:
Calibration and adjustment procedures for various systems
Depth:
Comprehensive, bumper-to-bumper coverage with detailed explanations and pictorial diagrams
Special Tools:
Reference to special service tool numbers and their usage
Specifications:
Service data, tightening torques, wear limits, factory specifications, allowable limits
Illustrations:
Detailed illustrations, exploded diagrams, drawings, and photos
4D56 Engine:
2.5L Inline 4-cylinder Turbo Diesel (Common Rail Direct Injection)
4G64 Engine:
2.4L Inline 4-cylinder SOHC/DOHC MPI Petrol
6G75 Engine:
3.8L V6 SOHC MPI Petrol
4D56 Power Output:
Approx. 134-176 hp (varies by market and tune)
4D56 Torque Output:
Approx. 231-280 lb-ft (varies by market and tune)
4G64 Power Output:
Approx. 130-136 hp
6G75 Power Output:
Approx. 217 hp
Diesel Fuel System:
High-Pressure Common Rail Direct Injection (HPCRDI)
Petrol Fuel System:
Multi-Point Fuel Injection (MPI)
Body Styles:
Single Cab, Extended Cab (Club Cab), Double Cab
Bed Lengths:
Varies by cab configuration (e.g., 1325mm, 1500mm, 1805mm)
Curb Weight:
Approx. 1700 kg - 2100 kg (depending on configuration)
Crash Test Ratings:
Varies by region; generally aimed at utility and durability rather than high safety scores compared to modern passenger cars.
Active Safety:
Available ABS, EBD (Electronic Brakeforce Distribution)
Passive Safety:
Driver and Passenger Airbags (standard on many models), Reinforced Impact Safety Body
Infotainment System:
Basic AM/FM radio with CD player, optional MP3 and touchscreen navigation systems in higher trims.
Driver Assistance Features:
Limited; primarily focused on mechanical robustness over electronic aids. Some models may have rear parking sensors.
Connectivity Options:
Auxiliary audio input may be available on some models.
Oil Change Interval:
Typically every 5,000-10,000 km or 6 months, depending on driving conditions and engine type (refer to manual for specifics).
Timing Belt Replacement:
For 4G64 (Petrol): Typically around 100,000 km or 5 years (check manual). Diesel models may use timing chains.
Engine Oil Viscosity:
Refer to manual; common for 4D56 (2.5L Diesel) is SAE 15W-40 or 10W-30, API CI-4 or higher. For 4G64 (2.4L Petrol) is SAE 10W-30 or 5W-30, API SL/SM or higher.
Coolant Type:
Ethylene glycol-based antifreeze (Mitsubishi Super Long Life Coolant or equivalent).
Transmission Fluid Manual:
GL-4 or GL-5 gear oil, viscosity depends on temperature (e.g., 75W-90).
Transmission Fluid Automatic:
Mitsubishi DiaQueen ATF-SP III or equivalent.
Common Problems:
Turbocharger issues on higher mileage 4D56 engines, EGR valve clogging (diesel), potential glow plug issues, minor electrical gremlins, suspension wear on heavily used vehicles.
Maintenance Recommendation:
Strict adherence to maintenance schedules is crucial for longevity, especially for diesel engines and drivetrain components.
Mitsubishi Heritage:
Mitsubishi Motors has a long history of producing robust and reliable utility vehicles, including pickups.
Sportero Evolution:
The Sportero/L200/Triton lineage is a long-standing global pickup truck model known for its ruggedness and utility. The fourth generation represented a significant styling and engineering update.
Production Period:
2005-2015 (for the fourth generation model)
Manufacturing Locations:
Various Mitsubishi plants globally, including Thailand, Japan, and others depending on regional markets.
