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Audi A6 S6 RS6 (2005) (4B 4B2 4B4 4B5 4B6 4BH) Repair Manual

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🏷️ Basic Information Identification Make: Audi Model: A6 S6 RS6 Model Variant Codes: 4B, 4B2, 4B4, 4B5, 4B6, 4BH Year: 2005 👋 Introduction Market Position Segment: Luxury Executive Sedan/Wagon (A6),...
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Sku: 506653
Audi A6 S6 RS6 (2005) (4B 4B2 4B4 4B5 4B6 4BH) Repair Manual
🏷️ Basic Information
Identification
Make:
Audi
Model:
A6 S6 RS6
Model Variant Codes:
4B, 4B2, 4B4, 4B5, 4B6, 4BH
Year:
2005
👋 Introduction
Market Position
Segment:
Luxury Executive Sedan/Wagon (A6), High-Performance Sport Sedan (S6), Ultra-High-Performance Sedan (RS6)
Competitive Analysis
Key Competitors 2005:
BMW 5 Series (E60), Mercedes-Benz E-Class (W211), Lexus GS Series, Jaguar S-Type
Key Features Vehicle
Premium Appointments:
High-quality interior materials, advanced technology integration, sophisticated design
Performance Variants:
S6 and RS6 models offer enhanced performance with larger displacement V8 engines, sport-tuned suspensions, and upgraded braking systems
Manual Value Proposition
Completeness And Accuracy:
This is the definitive factory service manual, providing the most accurate and comprehensive information for diagnosis, repair, and maintenance.
Diy Vs Professional:
Suitable for both experienced DIY enthusiasts and professional technicians seeking authoritative repair data.
📋 Manual Details
Coverage Areas
Primary Coverage:
Audi A6, S6, RS6 (2005 model year)
Chassis Codes Covered:
4B, 4B2, 4B4, 4B5, 4B6, 4BH
Page Count
Total Pages:
16401
Manual Type
Type:
Full Factory Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
Delivery
Delivery Method:
Instant Download
Printability
Print Capability:
Yes, printable in entirety or selected pages
Searchability
Search Functionality:
Fully searchable text
Compatibility
Operating Systems:
Windows and Mac
Requirements
Software Requirements:
Adobe PDF Reader and/or WinRar
📖 Manual Coverage
Systems Covered
Powertrain:
Mechanical Engine, Transmission, Driveline Axle
Chassis Suspension Steering:
Suspension, Steering, Brakes, Tires & Wheels
Electrical Lighting Accessories:
Electrical, Lights, Accessories & Equipment, Audio, Visual & Telematics
Body Frame Comfort:
Body & Frame - Interior & Exterior, HVAC
Safety Restraints:
Restraints (Airbags, Seatbelts)
Procedures Included
Maintenance Procedures:
Scheduled maintenance, fluid changes, filter replacements, inspections
Repair Procedures:
Engine overhaul, transmission repair, brake system service, suspension component replacement, electrical system troubleshooting, body panel repair
Diagnostic Procedures:
Troubleshooting guides for all major systems, diagnostic trouble codes (DTCs), component testing
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all vehicle systems
Technical Depth
Depth Of Coverage:
Extensive, covering from basic maintenance to complete mechanical and electrical overhauls. Factory level detail.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Print Quality
Print Resolution:
High resolution, suitable for professional printing
Binding Type
Binding Suggestion:
Coil or comb binding recommended for ease of use in workshop environments
Paper Type
Paper Recommendation:
Durable, heavy-weight paper stock (e.g., 20-24 lb bond) for workshop durability
⚙️ Engine Specifications
Primary Engine
A6 Engine Options:
2.4L V6 (BDV), 3.0L V6 (ASN), 4.2L V8 (BAT)
S6 Engine Options:
4.2L V8 (BAT) - enhanced version
Rs6 Engine Options:
4.2L V8 Bi-Turbo (BCY)
Performance
A6 2.4L V6 Hp:
177 hp @ 6000 rpm
A6 3.0L V6 Hp:
220 hp @ 6300 rpm
A6 4.2L V8 Hp:
335 hp @ 6600 rpm
S6 4.2L V8 Hp:
340 hp @ 6600 rpm
Rs6 4.2L Bi-Turbo Hp:
450 hp @ 5700-6400 rpm
Rs6 4.2L Bi-Turbo Torque:
560 Nm (413 lb-ft) @ 1950-5600 rpm
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPI) for naturally aspirated engines; Sequential Fuel Injection with Twin-Turbochargers for RS6
Recommended Fuel:
Premium Unleaded (91 octane or higher recommended for all variants, particularly V8 and Bi-Turbo)
🔧 Transmission
Standard Transmission
A6 Gearbox Options:
5-speed Tiptronic automatic (FWD), 6-speed Tiptronic automatic (Quattro)
S6 Gearbox Options:
6-speed Tiptronic automatic (Quattro)
Rs6 Gearbox Options:
5-speed Tiptronic automatic (Quattro) - specifically engineered for high torque
Optional Transmission
A6 Manual Option:
5-speed manual (FWD), 6-speed manual (Quattro) available on some A6 models
Features
Drivetrain:
Front-Wheel Drive (FWD) and Audi's proprietary quattro permanent all-wheel drive system
Tiptronic Functionality:
Allows manual selection of gears for sportier driving or engine braking
📐 Dimensions
Exterior
A6 Sedan Length:
Approx. 4916 mm (193.5 in)
A6 Avant Length:
Approx. 4917 mm (193.6 in)
Wheelbase:
Approx. 2883 mm (113.5 in)
Weights
Curb Weight Typical A6:
Approx. 1600-1800 kg (3527-3968 lbs), depending on engine and drivetrain
Curb Weight Typical Rs6:
Approx. 1865 kg (4112 lbs)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Likely 5-star rating (based on typical Audi safety for the era, specific 2005 ratings may vary by market)
IIHS Side Impact:
Likely "Good" rating (based on typical Audi safety for the era)
Active Features
Stability Control:
Electronic Stability Program (ESP) standard across models
Braking System:
Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD) and Brake Assist (BA); larger rotors and performance brakes on S6/RS6
Passive Features
Airbags:
Driver and front passenger airbags, side airbags, optional front and rear side curtain airbags
Seatbelts:
Three-point inertia-reel seatbelts with pre-tensioners and force limiters
💡 Technology Features
Infotainment
Audi Mmi System:
The 2005 model may feature the early generation of Audi's Multi Media Interface (MMI) system for navigation, climate control, and audio settings.
Audio Options:
Bose premium sound system optional, CD changer, satellite radio readiness.
Driver Assistance
Parking Sensors:
Optional front and rear parking sensors (Audi parking system).
Cruise Control:
Standard cruise control, adaptive cruise control (ACC) was not widely available or standard on this model year.
Connectivity
Bluetooth:
Optional Bluetooth hands-free interface available on some trims.
Lighting
Headlights:
Xenon Plus headlights with automatic leveling and headlight washers were common options, particularly on S6/RS6.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 miles or 12 months, or as indicated by the vehicle's Flexible Service System (FSS).
Timing Belt Interval:
For the V6 and V8 naturally aspirated engines, timing chains are used, requiring inspection but generally not a scheduled replacement. The RS6's V8 Bi-Turbo also uses timing chains. Consult the manual for specific inspection intervals.
Fluid Specifications
Engine Oil Spec V6:
SAE 5W-40 or 0W-30 Synthetic Oil meeting VW 502 00 or 505 00 specifications
Engine Oil Spec V8 Naturally Aspirated:
SAE 0W-40 or 5W-40 Synthetic Oil meeting VW 502 00 specifications
Engine Oil Spec Rs6 Bi-Turbo:
SAE 0W-40 Synthetic Oil meeting VW 503 01 specifications
Transmission Fluid Automatic:
G 055 025 (Pentosin ATF1 or equivalent for Tiptronic transmissions)
Coolant:
G12 Plus (or G12++) Antifreeze/Coolant, mixed 50/50 with distilled water
Known Issues
Common A6 Issues:
Oil leaks (valve cover gaskets, oil cooler seals), ignition coil failure, mass airflow sensor (MAF) issues, automatic transmission shifting problems (especially on higher mileage units).
Common S6 Rs6 Issues:
Increased potential for oil consumption in high-performance V8s, turbocharger issues on RS6 (intercooler leaks, wastegate problems), timing chain tensioner wear on higher mileage V8s, potential for increased wear on suspension components due to performance driving.
📚 Vehicle History
Brand Heritage
Audi Legacy:
Audi has a long history of producing premium, technologically advanced automobiles, particularly known for its quattro all-wheel-drive system and innovative engineering.
Model Evolution
C5 Generation:
The 4B chassis represents the second generation of the Audi A6, produced from 1997 to 2004, with the 2005 model year often bridging the gap to the C6 generation in some markets or representing late-production C5s with updates.
Introduction Of S6 Rs6:
The S6 and RS6 variants introduced high-performance versions of the A6 platform, targeting enthusiasts who desired potent powertrains and sportier handling characteristics.
Production
Manufacturing Location:
Primarily Neckarsulm, Germany
🏆 Awards & Recognition
Recognitions
Class Awards 2005:
The A6 consistently received accolades for its design, comfort, and technology from automotive publications. Specific awards would vary by market and year.
Ratings
Consumer Reports Reliability:
Reliability ratings for Audi models of this era can be mixed; thorough maintenance is crucial. The manual provides the key to proper upkeep.
Certifications
Emissions Standards:
Vehicles conform to prevailing emissions standards for the target markets (e.g., EPA Tier 2 Bin 5 in the US).
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