BMW 325 325i 2005 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: BMW Model: 325i Model Code: E90 (for 325i sedan, though 2005 might imply E46 generation depending on market introduction) Year: 2005 Codes Chassis Code: E46...

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Type: Car

Vendor:

Sku: 432286

Tags: 2005 325 325i BMW Car Cars Misc

Product variants

Description

🏷️ Basic Information

Identification

Make:

Model:

Model Code:

E90 (for 325i sedan, though 2005 might imply E46 generation depending on market introduction)

Year:

Codes

Chassis Code:

E46 (for the 2005 model year, primarily)

👋 Introduction

Market Position

Positioning:

Entry-level luxury sports sedan, known for its engaging driving dynamics and premium interior.

Competitive Analysis

Competitors:

Audi A4, Mercedes-Benz C-Class, Lexus IS, Acura TL.

Key Features

Driving Dynamics:

Renowned for balanced chassis, rear-wheel-drive bias (optional xDrive AWD), and responsive steering.

Interior Quality:

High-quality materials, driver-focused cockpit, excellent ergonomics.

📋 Manual Details

Coverage Areas

Market:

Global (primarily North America, Europe)

Manual Type:

Service Repair Workshop Manual

Page Count

Estimated Pages:

1000+

Language

Language:

English

Format

Format:

Digital (likely PDF)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine, Transmission, Drivetrain

Chassis:

Suspension, Steering, Brakes

Electrical:

Power Distribution, Lighting, Instrumentation, Comfort Systems

Body:

Body Panels, Interior Trim, Glass, Doors, Hood, Trunk

Climate Control:

HVAC System

Safety Systems:

Airbags, Seatbelts, ABS, DSC

Procedures Included

Maintenance:

Oil Changes, Filter Replacements, Spark Plugs, Fluid Checks/Flushes

Diagnostics:

Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Component Testing

Repair:

Component Removal & Installation, Overhauls, Adjustments

Wiring Diagrams:

Complete Electrical Schematics

Technical Depth

Depth:

Comprehensive (from basic maintenance to complete engine and transmission rebuilds)

📊 Manual Specifications

File Format

Searchability:

Text-searchable (typical for official PDF manuals)

Printability:

Printable (allows for physical reference)

Print Quality

Illustrations:

High-quality diagrams and photographs

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Name:

M54B30

Engine Type:

Inline 6-cylinder, Naturally Aspirated

Displacement:

2979 cc (3.0 Liters)

Bore X Stroke:

84.0 mm x 89.6 mm

Compression Ratio:

10.2:1

Valvetrain:

DOHC, 24 Valves, Double VANOS

Performance

Horsepower:

225 hp @ 6100 rpm

Torque:

214 lb-ft @ 3500 rpm

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) with DISA intake manifold

Fuel Type:

Premium Unleaded Gasoline (91 octane or higher recommended)

Engine Management

Siemens MS43

🔧 Transmission

Standard

Transmission Type:

6-Speed Manual (Getrag GS6-37BZ)

Optional

Transmission Type:

6-Speed Steptronic Automatic (GM A5S360R / GM HA5900)

Features

Drivetrain:

Rear-Wheel Drive (RWD), Optional xDrive All-Wheel Drive (AWD)

Fluid Specifications

Manual Fluid:

BMW recommends MTF LT-3 (or equivalent GL-4 75W-80/75W-90 synthetic)

Automatic Fluid:

ZF Lifeguardfluid 5 (or equivalent ATF)

📐 Dimensions

Exterior

Length:

4527 mm (178.2 inches)

Width:

1739 mm (68.5 inches)

Height:

1415 mm (55.7 inches)

Wheelbase:

2760 mm (108.7 inches)

Weights

Curb Weight:

1500-1585 kg (3307-3494 lbs) depending on transmission and options

Gross Weight Rating:

Approximately 1970 kg (4343 lbs)

Cargo

Trunk Volume:

430 Liters (15.2 cubic feet)

🛡️ Safety Features

Ratings

NHTSA Front Impact:

5-Star (2005 Model Year)

IIHS Side Impact:

Good (for similar E46 models)

Active Features

Stability Control:

Dynamic Stability Control (DSC)

Braking System:

Anti-lock Braking System (ABS), Electronic Brake Force Distribution (EBD)

Passive Features

Airbags:

Frontal airbags, Side-impact airbags, Curtain airbags (optional)

Seatbelts:

3-point inertia-reel seatbelts with pre-tensioners and force limiters

Head Restraints:

Active head restraints (front)

💡 Technology Features

Infotainment

Head Unit:

BMW Business CD or Professional CD/Cassette (optional, often with navigation prep).

Display:

Central display for OBC (On-Board Computer), radio, and climate control. Optional navigation screen.

Audio System:

Standard BMW stereo, optional Harman Kardon sound system.

Driver Assistance

Cruise Control:

Standard electronic cruise control.

Parking Sensors:

Optional Park Distance Control (PDC) - rear and front.

Connectivity

Bluetooth:

Optional Bluetooth hands-free interface.

Usb Aux:

Not standard; often added via aftermarket solutions or early iPod integration kits.

🔧 Maintenance

Service Intervals

Oil Change:

Variable Service Interval (VSI) system, typically 10,000-15,000 miles or as indicated by the condition monitoring system.

Air Filter:

Replace every 30,000 miles or as needed based on inspection.

Cabin Filter:

Replace every 15,000 miles or annually.

Spark Plugs:

Replace every 100,000 miles (long-life ignition coils and plugs).

Brake Fluid:

Flush and replace every 2 years, regardless of mileage.

Fluid Specifications

Engine Oil:

BMW Longlife-01 (LL-01) specification, typically 0W-30 or 5W-30 synthetic.

Coolant:

BMW Blue Antifreeze/Coolant (G48 ethylene glycol based), 50/50 mix with distilled water.

Brake Fluid Type:

DOT 4 Low Viscosity (LV) or compatible.

Known Issues

Oil Leaks:

Valve cover gasket, oil filter housing gasket, oil pan gasket, CCV system (Positive Crankcase Ventilation) are common leak points.

Cooling System:

Plastic expansion tank, water pump, and thermostat housing can degrade and fail.

Suspension:

Front control arm bushings, tie rod ends, and rear subframe bushings can wear.

Electrical:

Power seat module failures, window regulator issues, ABS/DSC sensor failures, alternator.

Engine Disa:

The Dual Intake System (DISA) flap mechanism can fail and break off into the intake manifold.

📚 Vehicle History

Brand Heritage

Brand Focus:

BMW is renowned for its 'Ultimate Driving Machine' ethos, emphasizing performance, engineering, and luxury.

Model Evolution

Generation:

E46 generation (1998-2006 globally, with 2005 being the final full year for many variants before E90 transition).

Predecessor:

BMW 3 Series (E36)

Successor:

BMW 3 Series (E90 Sedan, E91 Touring, E92 Coupe, E93 Convertible)

Production

Manufacturing Plant:

Mainly Dingolfing and Regensburg, Germany.

🏆 Awards & Recognition

Recognitions

Car And Driver Alist:

Consistently named to Car and Driver's '10Best' list during its production run.

Safety Awards:

Received top safety ratings from IIHS and NHTSA for its class.