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BMW M3 2005 Repair Service Manual
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🏷️ Basic Information Identification Make: BMW Model: M3 Year: 2005 Codes Chassis Code: E46 Engine Code: S54 👋 Introduction Market Position Positioning: High-performance sports sedan, targeting enthusiasts and performance-oriented drivers....
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🏷️ Basic Information
Identification
Make:
BMW
Model:
M3
Year:
2005
Codes
Chassis Code:
E46
Engine Code:
S54
👋 Introduction
Market Position
Positioning:
High-performance sports sedan, targeting enthusiasts and performance-oriented drivers.
Competitive Analysis
Competitors:
Audi RS4, Mercedes-Benz C55 AMG, Porsche 911 (996 generation).
Key Features
Performance Focus:
Naturally aspirated S54 inline-6 engine, legendary handling dynamics, M-tuned suspension and brakes.
Driver Experience:
Driver-centric cockpit, communicative steering, powerful M differential.
Target Audience
Audience:
BMW enthusiasts, DIY mechanics, professional technicians specializing in BMW vehicles.
📋 Manual Details
Coverage Areas
Areas Covered:
Full vehicle service, repair, and diagnostic procedures
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Factory Repair Manual / Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
S54 Engine: Maintenance, overhaul, diagnostics, timing, VANOS system
Transmission:
SMG (Sequential Manual Gearbox) and Manual Transmissions: Operation, repair, clutch, hydraulics, driveshafts
Drivetrain:
Differential, axles, wheel bearings, lubrication
Suspension:
Front and Rear Suspension: Control arms, bushings, springs, dampers, steering components, alignment
Brakes:
ABS, DSC, Brake hydraulics, calipers, pads, rotors, bleeding procedures
Electrical:
Wiring diagrams, fuses, relays, lighting, ignition, starter, charging system, ECU diagnostics
Comfort Systems:
HVAC, climate control, power windows, locks, mirrors, seats, sunroof
Body:
Body panels, doors, bumpers, interior trim, glass replacement
Diagnostics:
OBD-II, DTC codes, troubleshooting procedures, diagnostic tool usage
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug service, fluid checks and flushes
Engine Repair:
Head gasket replacement, piston ring service, valve adjustment, bearing replacement
Transmission Repair:
Clutch replacement, SMG hydraulic unit service, gearbox rebuild
Suspension And Steering:
Bushings replacement, shock absorber installation, steering rack overhaul
Brake System Overhaul:
Caliper rebuilding, ABS module diagnostics, brake fluid flush and replacement
Electrical Diagnostics And Repair:
Troubleshooting wiring harnesses, component replacement (alternator, starter, ECU), sensor diagnostics
Body And Interior:
Panel alignment, weatherstripping replacement, interior trim repair
Troubleshooting Guides:
Fault code interpretation and resolution steps
Special Tools:
Identification and usage of BMW-specific tools
Technical Depth
Depth:
Comprehensive: From basic maintenance to full engine and transmission rebuilds, including detailed diagnostics and component-level repair.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Fully searchable text
Printability:
Printable pages
Print Quality
Quality:
High-resolution scans of original factory documentation
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Completeness
Completeness:
Complete factory service manual
⚙️ Engine Specifications
Primary Engine
Engine Name:
S54B32
Configuration:
Inline 6-cylinder, Naturally Aspirated
Displacement:
3.2 Liters (3246 cc)
Performance
Horsepower:
333 hp @ 7900 rpm
Torque:
262 lb-ft @ 4900 rpm
Redline:
8000 rpm
Bore X Stroke:
87.0 mm x 91.0 mm
Fuel System
Fuel Delivery:
Sequential Multi-Point Fuel Injection (SFI), individual throttle bodies
Fuel Type:
Premium Unleaded Gasoline (91+ Octane)
Engine Management
ECU:
MS43 DME (Digital Motor Electronics)
Valve Train:
Double Overhead Camshafts (DOHC), 4 valves per cylinder, Double VANOS
🔧 Transmission
Standard
Type:
6-Speed Manual (Getrag 420G)
Optional
Type:
6-Speed SMG II (Sequential Manual Gearbox)
Features
Clutch:
Hydraulically actuated dual-mass flywheel clutch
Smg Modes:
Sport, Comfort, Manual Shift modes with paddle or lever control
Differential:
M Variable Lock Differential (30% Locking)
📐 Dimensions
Exterior
Length:
177.7 inches (4513 mm)
Width:
70.1 inches (1780 mm)
Height:
55.0 inches (1397 mm)
Wheelbase:
107.5 inches (2730 mm)
Weights
Curb Weight:
3,472 lbs (1575 kg) Manual / 3,571 lbs (1620 kg) SMG
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Not explicitly rated by NHTSA for this year/model, but generally excellent for its class.
Active Features
Traction Control:
Dynamic Stability Control (DSC), M Dynamic Mode (MDM)
Braking System:
ABS, Electronic Brake Force Distribution (EBD), Dynamic Brake Control (DBC)
Passive Features
Airbags:
Front dual-stage airbags, Front side airbags, Front and rear head protection system (Side Curtain Airbags)
Chassis:
Reinforced chassis structure, crumple zones
Headlights:
Xenon Adaptive Headlights (Optional)
💡 Technology Features
Infotainment
System:
BMW Professional Radio, optional Navigation system (MKIV unit).
Audio Controls:
Steering wheel mounted audio controls.
Driver Assistance
Cruise Control:
Standard cruise control.
Parking Assistance:
Optional Rear Park Distance Control (PDC).
Connectivity
Bluetooth:
Optional Bluetooth hands-free facility.
Convenience
Climate Control:
Automatic climate control with individual temperature settings.
🔧 Maintenance
Service Intervals
Oil Change:
Variable service interval indicator (CBS), typically 10,000-15,000 miles or annually.
Insp 1 Service:
Comprehensive inspection and service, includes spark plugs, filters, valve check, and fluid replacement (approx. 30,000 miles).
Insp 2 Service:
More intensive service, often includes brake fluid flush, differential fluid, and transmission fluid (approx. 60,000 miles).
Fluid Specifications
Engine Oil:
BMW Longlife-01 (LL-01) approved synthetic oil, SAE 0W-40 or 5W-40. Capacity: 6.9 liters (7.3 US quarts).
Coolant:
BMW Blue Antifreeze/Coolant (G48). 50/50 mix with distilled water. Capacity: Approx. 9.5 liters.
Brake Fluid:
DOT 4, BMW recommendation is often a high-performance DOT 4 or DOT 4 LV. Capacity: Approx. 1 liter.
Transmission Fluid Manual:
MTF LT-2 (BMW Part # 83 22 0 309 031). Capacity: Approx. 1.5 liters.
Transmission Fluid Smg:
Pentosin CHF 11S (BMW Part # 83 29 0 429 576) for hydraulic system. Transmission fluid: MTF LT-2. Capacity: Hydraulic accumulator ~0.3L, Gearbox ~1.3L.
Differential Fluid:
BMW Hypoid Gear Oil G1 (SAE 75W-90). BMW Part # 83 22 2 365 982. Capacity: Approx. 1.25 liters.
Known Issues
Rod Bearings:
Common wear issue, especially on earlier models; requires timely inspection and potential replacement.
Vanos System:
Solenoids can fail, leading to rough idle or loss of power. Seals can also degrade.
Subframe Mounts:
Cracks can develop in the chassis around the rear subframe mounting points.
Cooling System:
Plastic coolant expansion tank can become brittle and leak; water pump and thermostat also prone to failure.
Smg Pump:
SMG hydraulic pump can fail, leading to shift issues.
📚 Vehicle History
Brand Heritage
Bmw Motorsport:
BMW M GmbH's legacy in motorsport and performance tuning.
Model Evolution
E46 M3 Introduction:
Introduced in 2000 as the high-performance variant of the E46 3 Series.
Facelift:
Received minor updates including exterior styling and interior trim enhancements through its production run.
Production
Production Years:
2000-2006
Assembly Location:
Regensburg, Germany
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Recognized on Car and Driver's 10Best list multiple times during its production.
Motor Trend Performance Car:
Often cited as a benchmark performance car by automotive publications.