🏷️ Basic Information

Make:

Chevrolet

Model:

Aveo

Year:

2005

Chassis Code:

T200 (First Generation)

👋 Introduction

Positioning:

Entry-level subcompact vehicle, emphasizing affordability and practicality.

Competitors:

Competed against vehicles like the Honda Fit, Toyota Yaris, Ford Fiesta, and Hyundai Accent in its segment.

Manual Value Proposition:

Provides dealership-level, vehicle-specific repair information in an accessible digital format, enabling DIY enthusiasts and independent mechanics to perform maintenance and repairs efficiently.

Ease Of Use:

Single PDF format with searchable text and printable pages enhances usability over traditional book manuals.

📋 Manual Details

Model Variants:

All Sedan and Hatchback models

Repair Scope:

Comprehensive A-Z repairs

Estimated Pages:

Highly Detailed (Estimated 1500+ pages based on scope)

Type:

Factory Service and Repair Manual

Language:

English

Format:

PDF

📖 Manual Coverage

Engine Management:

Engine Control System, Fuel Service Specifications, Emission Control, Intake/Exhaust/Cooling, Lube, Ignition/Starting/Charging

Drivetrain:

Auto Transmission, Clutch, Manual Transmission, Transfer Propeller Shaft, Drive Shaft, Differential, Axle

Chassis And Suspension:

Suspension, Tire & Wheel, Brake Control, Brake, Parking Brake, Steering Column, Power Steering

Electrical And Body:

Suppl. Restraint System (SRS), Seat Belt, Engine Immobilizer, Cruise Control, Wiper & Washer, Door Lock, Meter/Audio/Visual, Horn, Windshield/Glass/Mirror, Instrument Panel, Seat, Engine Hood/Door, Exterior & Interior, Electrical, Multiplex/CAN Communication

Diagnostic Procedures:

Troubleshooting, Fault Diagnosis, Diagnostic Codes (DTCs), Wiring Schematics

Repair Procedures:

Complete step-by-step repair instructions for all covered systems, component removal and installation, adjustments, and specifications.

Maintenance Procedures:

Scheduled maintenance, fluid changes, filter replacements, inspections, lubrication.

Depth:

Factory Level - Equivalent to dealership technician manuals, covering basic to advanced diagnostics and repairs.

📊 Manual Specifications

File Type:

PDF

Printability:

Printable Pages - Allows users to print specific sections or diagrams.

Image Resolution:

High Resolution - Images and diagrams can be blown up for detailed viewing.

Binding:

Digital (PDF) - No physical binding

Paper Type:

Not Applicable (Digital Format)

⚙️ Engine Specifications

Engine Type:

Inline 4-Cylinder

Engine Code:

Ecotec (e.g., L850 family variants)

Displacement:

1.6L (1598cc) and 1.8L (1796cc)

Horsepower:

Approx. 103-115 hp (depending on engine variant)

Torque:

Approx. 105-114 lb-ft (depending on engine variant)

Fuel Delivery:

Multi-port Fuel Injection (MPI)

Spark Plugs:

Refer to manual for specific plug type (e.g., NGK BKR5EK or similar) and gap.

🔧 Transmission

Transmission Type:

5-Speed Manual

Transmission Type:

4-Speed Automatic

Automatic Transmission Fluid:

Dexron-III or equivalent (refer to manual for specific GM P/N)

Fluid Type:

GL-4 Gear Oil (e.g., SAE 75W-90)

📐 Dimensions

Length:

Approx. 157.3 inches (4-door Sedan), 155.1 inches (5-door Hatchback)

Width:

Approx. 67.1 inches

Height:

Approx. 58.7 inches

Curb Weight:

Approx. 2350-2450 lbs (depending on body style and transmission)

Gross Vehicle Weight Rating:

Refer to vehicle placard (typically around 3500-3600 lbs)

🛡️ Safety Features

NHTSA Front Crash Test:

4-star driver, 5-star passenger (for specific configurations)

ABS:

Available Anti-lock Braking System (ABS)

Airbags:

Driver and Passenger Frontal Airbags, Available Side-Impact Airbags

Seatbelts:

3-point front seat belts with pretensioners, 3-point rear seat belts

💡 Technology Features

Audio System:

Basic AM/FM stereo with CD player and optional MP3 playback.

Connectivity:

Limited connectivity features; auxiliary input may be available on some trims.

Cruise Control:

Available Cruise Control on higher trim levels.

🔧 Maintenance

Oil Change Interval:

Every 7,500 miles or 12 months, whichever comes first (using synthetic blend or full synthetic oil).

Air Filter Replacement:

Every 30,000 miles or as needed based on driving conditions.

Coolant Flush:

Initial flush at 5 years or 100,000 miles, then every 2 years or 50,000 miles thereafter (using Dex-Cool or equivalent).

Engine Oil Type:

API SM/SN, ILSAC GF-4 or GF-5; SAE 5W-30 (check manual for specific viscosity based on temperature).

Brake Fluid:

DOT 3

Common Problems:

Occasional issues with power window regulators, HVAC blower motor resistor, ignition coils, and clutch wear (manual transmission).

Engine Issues:

Potential for oil leaks from valve cover gasket or oil pan gasket; some cases of catalytic converter failure.

📚 Vehicle History

Brand:

Chevrolet (Division of General Motors)

Generation:

First Generation (T200, 2003-2009 globally, North American debut 2004 for 2005 model year)

Platform:

GM Gamma Platform (shared with Opel Corsa C, Suzuki Swift)

Manufacturing Locations:

South Korea (Daewoo Motor), Thailand, Ukraine, India, Russia, Ecuador, Colombia, Vietnam, Mexico

🏆 Awards & Recognition

Awards:

While the Aveo was primarily positioned as an economical choice, it generally received mixed reviews. Specific awards or major recognitions for the 2005 model year are not prominent.