Target Audience:
Professional auto body technicians, collision repair shops, skilled DIY enthusiasts
Value Proposition:
Provides OEM-level repair information for accurate and efficient body repair, reducing reliance on expensive dealership services.
Diagnostic Capability:
Enables accurate diagnosis of body-related issues and damage assessment.
Instructional Method:
Detailed illustrations, diagrams, and step-by-step instructions for clarity.
Information Organization:
Organized into logical groups with a group tab locator and alphabetical index for easy navigation.
Primary Coverage:
Body Repair and Structural Integrity
Secondary Coverage:
Associated systems directly impacting body repair (e.g., some electrical components related to body panels, interior trim)
Estimated Page Count:
Extensive (typical FSMs for body repair are hundreds of pages, specific number not provided in product info but implied by scope)
Manual Type:
Factory Service Manual (FSM) / OEM Service Manual
Accessibility:
Instant download, accessible via PDF reader on various devices.
Body Structure:
Frame, unibody structure, structural reinforcements, collision repair procedures
Exterior Panels:
Hood, fenders, doors, roof, quarter panels, trunk lid, bumpers (front and rear), grilles, exterior trim
Glass And Seals:
Windshield, side glass, rear glass, seals, weatherstripping
Interior Trim:
Dashboards, door panels, headliner, seating (related to removal for body repair), carpeting
Lighting And Accessories:
Headlamps, taillamps, fog lamps, mirrors (exterior), wipers and washers (related to body mounting)
Restraint Systems:
Airbag systems (component identification and removal/installation as it relates to body panels)
Chassis Components:
Mounting points for suspension and steering components as they relate to body and chassis integrity.
Disassembly And Assembly:
Complete procedures for removal and installation of all body components
Structural Repair:
Frame straightening, panel replacement, welding procedures, bonding techniques
Collision Damage Analysis:
Identifying damage, estimating repair costs, structural alignment specifications
Painting And Finishing:
Surface preparation, paint color codes (general reference), refinishing techniques
Diagnostics And Testing:
Diagnosis of body-related electrical faults (e.g., power windows, locks tied to door assemblies), troubleshooting of common body issues
Adjustment Procedures:
Door alignment, hood alignment, trunk lid alignment, panel gaps
Replacement Procedures:
Detailed instructions for replacing all body panels, subframes (if related to body structure), and associated hardware.
Depth:
Comprehensive (Factory Service Manual level)
Detail Level:
Step-by-step instructions, detailed illustrations, diagrams, and wiring schematics
Wiring Schematics:
Includes detailed wiring diagrams specifically for body electrical systems (lamps, power accessories, etc.).
Transmission Type 2005:
5-speed Automatic (W5A580, NAG1)
Optional Transmission Type:
N/A for 2005 LX (HEMI models had different automatic transmissions, but this manual focuses on body repair, not drivetrain specifics unless related to body mounts or access).
Transmission Control:
Electronic (integrated with vehicle systems)
Wheelbase Inches:
120.0 (Chrysler 300) / 116.0 (Dodge Magnum)
Overall Length Inches:
196.8 (Chrysler 300) / 199.5 (Dodge Magnum)
Overall Width Inches:
74.1 (Chrysler 300) / 73.0 (Dodge Magnum)
Overall Height Inches:
58.4 (Chrysler 300) / 59.4 (Dodge Magnum)
Curb Weight Lbs Range:
3,800 - 4,300 lbs (depending on engine and drivetrain)
NHTSA Front Impact Rating:
5-star (for driver and passenger)
NHTSA Side Impact Rating:
5-star
IIHS Top Safety Pick:
Typically a 'Good' rating in front and side impacts for this generation.
Traction Control:
Standard on most models
Electronic Stability Control:
Optional or standard on higher trims/later production
Airbags:
Front airbags, side curtain airbags (optional/standard depending on trim)
Body Panel Inspection:
Recommend regular inspection for corrosion, damage, and proper alignment during routine service.
Washer Fluid:
Standard automotive windshield washer fluid
Coolant:
HOAT (Hybrid Organic Acid Technology) coolant, MOPAR specific coolant recommended (e.g., P/N 05103531AA)
Body Related Concerns:
Corrosion on lower body panels and wheel wells, occasional issues with power window regulators, door lock actuators, and sunroof seals (if equipped).
Paint Durability:
Some reports of clear coat peeling on older models, particularly on horizontal surfaces, though not exclusive to this manual's scope.
Chrysler Heritage:
Long history of producing distinctive and often luxurious American sedans.
Dodge Heritage:
Known for performance-oriented vehicles, but the Magnum brought wagon utility with a performance edge.
Lx Platform Introduction:
The LX platform, introduced for 2005, marked a significant shift for Chrysler and Dodge, utilizing a rear-wheel-drive architecture derived from Mercedes-Benz technology.
Chrysler 300 Design:
Embraced a bold, retro-inspired design reminiscent of classic Chryslers, contributing to its strong market presence.
Dodge Magnum Design:
A five-door wagon variant on the LX platform, offering SUV-like utility with a sporty, aggressive stance.
Manufacturing Location:
Brampton Assembly Plant, Ontario, Canada
