2005 Neon Dodge PL Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Neon Year: 2005 Product Name: 2005 Neon Dodge PL Service Repair Manual Codes Platform Code: PL 👋 Introduction Market Position Segment: Compact car,...

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Sku: 327559

Tags: 2005 Car Cars Chrysler Dodge Neon PL

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Year:

Product Name:

2005 Neon Dodge PL Service Repair Manual

Codes

Platform Code:

👋 Introduction

Market Position

Segment:

Compact car, positioned as an affordable and practical option in its class.

Target Audience:

Budget-conscious consumers seeking a functional and economical vehicle for daily commuting and general use.

Competitive Analysis

Key Competitors:

Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier/Cobalt, Hyundai Elantra.

Key Features

Vehicle Strengths:

Affordability, distinct styling (for its time), relatively spacious interior for its class, and the availability of a potent turbo engine variant.

Manual Value Proposition:

Provides dealership-level repair information, empowering owners and independent mechanics to perform comprehensive maintenance and repairs.

📋 Manual Details

Coverage Areas

Primary Coverage:

2005 Dodge Neon

Engine Variants Covered:

2.0L SOCH, 2.4L DOCH Turbo

Transmission Variants Covered:

Automatic Transaxle 40TE, Manual Transaxle T350, Manual Transaxle T850

Drive Configurations Covered:

Left Hand Drive (LHD), Right Hand Drive (RHD)

Trim Levels Covered:

Economy, Low Line, High Line, Premium, Sport, Special

Page Count

Estimated Page Count:

Extensive (Specific number not provided, but described as comprehensive)

Manual Type

Type:

Service Repair Manual

Origin:

Manufacturer Written

Language

Language:

English

Format

Digital Format:

File Structure:

Single, well-bookmarked PDF file

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete disassembly and assembly procedures for 2.0L SOCH and 2.4L DOCH Turbo engines, including internal components, timing, and valve train.

Engine Performance:

Detailed diagnostic procedures for engine performance issues, fuel delivery, ignition systems, and emissions control.

Transmission Automatic:

Service and repair of the 40TE automatic transaxle, including internal components, hydraulic controls, and torque converter.

Transmission Manual:

Service and repair procedures for the T350 and T850 manual transaxles, including clutch, gearbox, and shift mechanisms.

Chassis Suspension:

Coverage of front and rear suspension systems, steering components, and wheel alignment specifications.

Brakes:

Detailed information on hydraulic brake system, including ABS, disc and drum brake components, and service procedures.

Electrical System:

Comprehensive coverage of all electrical systems, including starting, charging, lighting, instrumentation, and accessories.

Body And Interior:

Procedures for body panel removal, interior trim, seats, and related components.

Heating Ventilation Air Conditioning:

Service and repair for HVAC systems, including refrigerant handling, component replacement, and diagnostic procedures.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks, spark plug service, and belt inspections with specified intervals.

Diagnostic Procedures:

Technical diagnostic procedures for troubleshooting a wide range of vehicle issues, including symptom analysis and fault code interpretation.

Disassembly Assembly:

Step-by-step disassembly and installation procedures for all major vehicle components and systems.

Wiring Diagrams:

Complete and accurately linked wiring diagrams for all electrical circuits, aiding in fault diagnosis and repair.

Troubleshooting:

Extensive troubleshooting guides for common and uncommon problems, cross-referenced with specific system diagnoses.

Technical Depth

Depth:

Comprehensive workshop manual covering basic maintenance to complete engine and transmission rebuilds.

Detail Level:

Detailed illustrations, diagrams, and exploded views for clarity during repair procedures.

Torque Specifications:

Precise torque values for all critical fasteners and component assemblies.

Special Tools:

Identification and usage guidelines for specialized tools required for specific repairs.

📊 Manual Specifications

File Format

Format:

Compatibility:

Compatible with Windows, Linux, and Mac operating systems.

Searchability:

Searchable text within the PDF for quick information retrieval.

Print Quality

Printability:

Printable; allows for printing of specific pages or the entire manual.

Binding Type

Binding:

Digital PDF (no physical binding)

Paper Type

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine 1 Name:

2.0L SOHC (Single Overhead Camshaft)

Engine 1 Displacement:

1996 cc (121.8 cu in)

Engine 1 Bore X Stroke:

87.6 mm x 83.0 mm (3.45 in x 3.27 in)

Engine 1 Compression Ratio:

9.4:1

Engine 1 Horsepower:

Approx. 132 hp @ 5600 rpm

Engine 1 Torque:

Approx. 130 lb-ft @ 4000 rpm

Secondary Engine

Engine 2 Name:

2.4L DOHC Turbo (Double Overhead Camshaft Turbocharged)

Engine 2 Displacement:

2378 cc (145 cu in)

Engine 2 Bore X Stroke:

87.6 mm x 98.0 mm (3.45 in x 3.86 in)

Engine 2 Compression Ratio:

8.5:1

Engine 2 Horsepower:

Approx. 174 hp @ 5200 rpm

Engine 2 Torque:

Approx. 195 lb-ft @ 2200 rpm

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline

Octane Rating Recommendation:

87 octane minimum for 2.0L SOCH; 87 octane or higher for 2.4L DOHC Turbo (premium recommended for optimal performance).

🔧 Transmission

Standard

Standard Transmission:

5-speed Manual Transaxle (T350 or T850 depending on specific model/engine)

Optional

Optional Transmission:

4-speed Automatic Transaxle (40TE)

Features

Automatic Features:

Electronically controlled, adaptive shift logic.

Manual Features:

Standard clutch operation, direct gear engagement.

Fluid Specifications

Automatic Fluid Type:

ATF+4 (Mopar)

Manual Fluid Type:

API GL-4, SAE 75W-90 or 75W-85 synthetic gear lubricant (specifics vary by transmission type).

📐 Dimensions

Exterior

Wheelbase:

Approx. 104.1 inches (2644 mm)

Length:

Approx. 174.4 inches (4430 mm)

Width:

Approx. 67.4 inches (1712 mm)

Height:

Approx. 55.1 inches (1400 mm)

Weights

Curb Weight:

Varies by trim and drivetrain, typically 2700-3000 lbs (1225-1360 kg)

Gross Vehicle Weight Rating:

Varies, typically around 3700-3900 lbs (1678-1769 kg)

Cargo

Trunk Volume:

Approx. 13.1 cu ft (371 L)

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

NHTSA Front Impact Passenger:

IIHS Front Small Overlap Driver:

Acceptable (for models tested)

Active Features

Available (Anti-lock Braking System)

Traction Control:

Available (Traction Control System - TCS)

Passive Features

Airbags Front:

Standard driver and front passenger airbags

Airbags Side:

Optional front side-impact airbags

Seatbelts:

Three-point seatbelts with pretensioners for front occupants.

💡 Technology Features

Infotainment

Audio System:

Factory-installed AM/FM stereo with CD player, optional cassette player, and up to 6 speakers depending on trim level.

Display:

Basic digital or analog display for radio functions and clock. No integrated touchscreens in factory configuration.

Driver Assistance

Cruise Control:

Available on most trims.

Connectivity

Auxiliary Input:

Not standard; aftermarket solutions are common for adding AUX or USB input.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6 months, whichever comes first, under normal driving conditions.

Air Filter Replacement:

Every 15,000 - 30,000 miles (24,000 - 48,000 km) or as needed based on driving environment.

Spark Plug Replacement:

Every 60,000 - 100,000 miles (96,000 - 160,000 km) depending on spark plug type (e.g., platinum or iridium).

Coolant Flush:

Every 30,000 - 50,000 miles (48,000 - 80,000 km) or 2-3 years.

Fluid Specifications

Engine Oil Type:

SAE 5W-30 is recommended for most conditions. Refer to manual for specific ambient temperature viscosity charts.

Engine Oil Capacity:

Approximately 4.0-4.5 quarts (3.8-4.3 liters) with filter, depending on engine.

Coolant Type:

Chrysler/Mopar OAT (Orange) Antifreeze/Coolant, 5 Year/100,000 Mile Formula.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Known Issues

Engine Mounts:

Premature wear of engine mounts, leading to vibration and clunking noises.

Oil Leaks:

Potential for valve cover gasket and oil pan gasket leaks.

Exhaust System:

Corrosion and failure of exhaust components, particularly in rust-prone areas.

Suspension Components:

Wear on ball joints, tie rod ends, and control arm bushings can lead to steering looseness and noise.

Interior Rattles:

Various interior trim pieces can develop rattles and squeaks over time.

📚 Vehicle History

Brand Heritage

Dodge Legacy:

Dodge, a division of Chrysler, has a long history of producing a wide range of vehicles from performance cars to practical sedans and trucks.

Model Evolution

Neon Generations:

The 2005 Neon is part of the second generation (2000-2005) of the Dodge Neon, which saw styling updates and powertrain improvements over the first generation.

2005 Updates:

Minor styling tweaks, updated interior features, and the introduction of the more powerful 2.4L DOHC Turbo engine for the SRT-4 variant (though the manual covers base engines too).

Production

Manufacturing Plant:

Belvidere Assembly Plant, Belvidere, Illinois, USA.

Production Years 2Nd Gen:

2000-2005

🏆 Awards & Recognition

Recognitions

Car And Driver Ten Best:

The Dodge Neon (especially performance variants like SRT-4) has received accolades and recognition in automotive publications for its value and performance.