🏷️ Basic Information

Make:

Ford

Model:

F-Series Super Duty

Model Variant:

F-350

Year:

2005

Chassis Code:

Fourth Generation (2005-2007)

👋 Introduction

Target Audience:

Ford F-Series Super Duty F-350 owners, DIY mechanics, independent repair shops

Value Proposition:

Provides dealership-level diagnostic and repair information, saving time and reliance on expensive mechanics. Eliminates need for multiple physical manuals.

Content Source:

Exact same manual used by dealership technicians

Information Delivery:

All information on one easy-to-use PDF manual

📋 Manual Details

General Coverage:

All Models & All Repairs A-Z

Estimated Page Count:

Not specified, but implied to be highly comprehensive.

Type:

Factory Service Manual / Repair Manual

Language:

English

Digital Format:

PDF

Printability:

Yes

Portability:

Print only needed pages

Searchability:

Implied to be searchable within PDF

Operating Systems Compatibility:

All Versions of Windows AND Mac

📖 Manual Coverage

Powertrain:

Engine, Fuel Service, Emission Control, Intake/Exhaust/Cooling, Lube, Ignition, Starting, Charging, Auto Transmission, Clutch, Manual Transmission, Transfer Case, Propeller Shaft, Drive Shaft, Differential, Axle

Chassis:

Suspension, Tire & Wheel, Brake Control, Brake, Parking Brake, Steering Column, Power Steering

Electrical And Body:

Air Conditioning, Supplemental Restraint System (SRS), Seat Belt, Engine Immobilizer, Cruise Control, Wiper & Washer, Door Lock, Meter, Audio/Visual, Horn, Windshield/Glass/Mirror, Instrument Panel, Seat, Engine Hood/Door, Exterior & Interior, Electrical Systems, Multiplex/CAN Communication

Fuel System:

Includes fuel tank, fuel pump, fuel lines, fuel injectors (gasoline and diesel), and fuel filter replacement procedures.

Emission Control:

Details on emissions control devices such as catalytic converters, oxygen sensors, and evaporative emission control (EVAP) systems, along with diagnostic procedures.

Brakes:

Comprehensive coverage of front and rear disc brake systems, including caliper, rotor, brake pad replacement, brake fluid bleeding, and hydraulic system diagnosis.

Steering:

Information on steering column components, power steering pump, steering gear/rack and pinion, tie rods, and alignment specifications.

Suspension:

Details on front and rear suspension components, including springs (leaf springs, coil springs), shock absorbers, control arms, ball joints, and bushings.

Repair Scope:

Complete Repair, Diagnosis, Maintenance, Service

Instruction Detail:

Step-by-step instructions, Diagrams, Illustrations, Wiring Schematics

Troubleshooting:

Systematic troubleshooting guides for diagnosing common and complex problems, often including diagnostic trouble codes (DTCs) and their meanings.

Depth:

Factory level, specific to model, used by dealership technicians

Diagnostic Tools:

References to required diagnostic tools, including Ford's proprietary diagnostic software (e.g., NGS or newer systems) and general OBD-II scanners.

📊 Manual Specifications

Required Software:

Adobe PDF Reader, Winzip (free)

Zoom Capability:

Images can be blown up and printed enlarged

Binding:

Digital (PDF) - No physical binding

Paper Type:

Not applicable (digital format), printable on user's chosen paper

⚙️ Engine Specifications

Engine Options:

Likely includes 5.4L Triton V8, 6.0L Power Stroke V8 Diesel, and potentially 6.8L Triton V10. Specific engine codes would be detailed within the manual.

Horsepower Torque:

Detailed specifications for each engine variant will be present in the manual, including horsepower, torque curves, and RPM ranges.

Fuel Delivery:

Covers fuel injection systems (gasoline and diesel), fuel pump operation, fuel filters, and evaporative emission control systems.

ECU Controls:

Details on Engine Control Unit (ECU) operation, sensor inputs/outputs, diagnostic trouble codes (DTCs), and powertrain control module (PCM) functions.

Cooling Components:

Information on radiator, water pump, thermostat, cooling fans, coolant specifications, and troubleshooting cooling system issues.

Oil Specifications:

Engine oil type, viscosity, capacity, and oil filter part numbers. Details on oil pump operation and lubrication passages.

🔧 Transmission

Transmission Types:

Likely includes the TorqShift 5-speed automatic transmission (for most gasoline and diesel engines) and potentially a 6-speed manual transmission for certain configurations.

Optional Transmissions:

Manual transmission details would be provided if offered on specific F-350 configurations for 2005.

Automatic Transmission Features:

Covers electronic controls, torque converter operation, gear ratios, fluid specifications, and diagnostic procedures for the automatic transmission.

Manual Transmission Operation:

Details on clutch operation, gear selection, transmission fluid, and repair procedures for manual gearboxes.

Transfer Case Operation:

Information on 2WD/4WD engagement, transfer case fluid specifications, and maintenance for the transfer case system.

📐 Dimensions

Cab Styles:

Covers Regular Cab, SuperCab (extended cab), and Crew Cab configurations.

Bed Lengths:

Details on standard and long bed lengths available for the F-350.

Gvwr:

Gross Vehicle Weight Rating (GVWR) will vary by configuration, with detailed specifications provided in the manual.

Curb Weight:

Curb weight ranges for different configurations will be detailed.

Towing Capacity:

Specifications for maximum towing capacity and payload capacity based on drivetrain and configuration.

🛡️ Safety Features

NHTSA Ratings:

The manual likely references or contains information related to NHTSA crash test ratings for the 2005 F-Series, though specific ratings might not be in the repair manual itself.

ABS:

Details on the Anti-lock Braking System (ABS) operation, components, and diagnostic procedures.

Traction Control:

Information on any available traction control systems or electronic stability control (if equipped).

Airbags:

Comprehensive coverage of the Supplemental Restraint System (SRS), including airbag deployment, sensors, control modules, and associated wiring.

Seatbelts:

Details on seatbelt pre-tensioners, retractors, and related safety systems.

💡 Technology Features

Audio Systems:

Details on factory radio, CD player, speaker configurations, and basic audio system diagnostics.

Cruise Control:

Operational details and troubleshooting for the factory cruise control system.

Multiplex Can Communication:

Coverage of the vehicle's multiplex communication network (CAN bus), essential for diagnosing modern vehicle electronic systems.

Instrument Panel Functions:

Explanation of all gauges, warning lights, and indicator functions within the instrument cluster.

🔧 Maintenance

Oil Change Interval:

Recommended oil change intervals based on mileage and driving conditions (e.g., severe vs. normal service). Likely around 5,000-7,500 miles for conventional oil, potentially longer for synthetic.

Transmission Fluid Interval:

Recommended intervals for transmission fluid and filter changes for both automatic and manual transmissions.

Coolant Interval:

Coolant flush and replacement intervals, specifying the type of coolant required (e.g., Ford Gold or equivalent).

Engine Oil Specification:

Likely SAE 5W-20 or 5W-30 for gasoline engines, and specific diesel engine oils (e.g., API CJ-4 or C-4 rated) for the Power Stroke. Exact specifications will be in the manual.

Transmission Fluid Type:

Mercon V for TorqShift automatic transmissions, and manual transmission fluid (MTF) for manual gearboxes. Specific part numbers for fluids and filters will be provided.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid, depending on the system's requirements.

Coolant Specification:

Typically Ford's Gold concentrated engine coolant or a compatible equivalent.

Common Problems:

The manual will detail procedures to address common issues like the 6.0L Power Stroke oil cooler failures, EGR cooler issues, injector problems, and potential fuel system issues. For gasoline engines, common maintenance items and potential wear points will be covered.

Filter Part Numbers:

Includes essential filter part numbers for oil, fuel (gasoline and diesel), air, and transmission filters.

📚 Vehicle History

Ford Trucks:

Ford's long-standing history and dominance in the pickup truck market, particularly with the F-Series line.

F Series Generations:

The 2005 model year marks the introduction of the fourth generation of Ford's Super Duty trucks, featuring significant updates in styling, chassis, and powertrain compared to the previous generation.

Manufacturing Locations:

Ford F-Series trucks for this era were primarily manufactured in the United States, with specific plant information potentially available within the manual.

🏆 Awards & Recognition

Ford F Series Legacy:

The Ford F-Series, including the Super Duty line, has consistently been a top-selling vehicle in North America for decades, recognized for its capability, durability, and towing prowess.