Harley Davidson FXST Softail Standard 2005 Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FXST Softail Standard Year: 2005 Chassis Code: FXST Platform: Softail 👋 Introduction Market Position Category: Cruiser Motorcycle Target Audience: Harley-Davidson FXST Softail Standard...

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Type: Motorcycle

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Sku: 484256

Tags: 2005 FXST Softail Standard Harley Davidson Misc Motorcycle Motorcycles

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Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

FXST Softail Standard

Year:

Chassis Code:

Platform:

Softail

👋 Introduction

Market Position

Category:

Cruiser Motorcycle

Target Audience:

Harley-Davidson FXST Softail Standard owners seeking to perform maintenance, repairs, or modifications.

Competitive Analysis

Direct Competitors:

Other V-twin cruisers from manufacturers like Indian Motorcycle, Victory Motorcycles, and custom builders.

Key Features Vehicle

Design Philosophy:

Classic Harley-Davidson styling with a focus on a rigid rear suspension look (Softail design).

Engine Layout:

Air-cooled, 45-degree V-twin

Key Features Manual

Value Proposition:

Provides the essential technical information for maintaining and repairing the 2005 FXST Softail Standard, enabling DIY repairs and informed servicing.

Digital Advantage:

Instant accessibility, searchability, and easy navigation compared to bulky paper manuals.

📋 Manual Details

Coverage Areas

Covered Models:

Harley-Davidson FXST Softail Standard

Covered Years:

Page Count

Estimated Pages:

Approximately 600-800 pages (typical for comprehensive service manuals)

Manual Type

Type:

Service and Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Overhaul:

Complete disassembly, inspection, repair, and reassembly of the Twin Cam 88 engine.

Fuel System:

Carburetor (Keihin CV) or Electronic Fuel Injection (EFI) system, fuel pump, fuel lines, and fuel tank servicing.

Ignition System:

Ignition module, coil, spark plugs, and wiring diagnostics.

Transmission Drivetrain:

5-speed gearbox, clutch operation, primary drive, final drive belt inspection and adjustment, and bearing services.

Suspension Forks:

Front fork (telescopic) maintenance, seal replacement, oil changes, and shock absorber servicing.

Braking System:

Front and rear brake caliper service, hydraulic system bleeding, master cylinder and slave cylinder repair, brake pad replacement, and rotor inspection.

Electrical System:

Wiring diagrams, battery maintenance, charging system (stator, regulator/rectifier), lighting, starter motor, and accessory circuits.

Chassis Frame:

Frame inspection, swingarm maintenance, and wheel bearing services.

Bodywork Trim:

Fender removal/installation, fuel tank servicing, seat removal, and minor bodywork adjustments.

Exhaust System:

Exhaust pipe and muffler inspection, gasket replacement, and component mounting.

Procedures Included

Routine Maintenance:

Oil changes, filter replacement, chain/belt adjustment, tire pressure checks, and lubrication points.

Troubleshooting:

Diagnostic procedures for common starting, running, and electrical issues, including symptom-based troubleshooting guides.

Repair Procedures:

Step-by-step instructions for component removal, repair, and reinstallation, often with torque specifications.

Rebuilds:

Detailed procedures for engine and transmission rebuilds, including critical measurements and tolerances.

Wiring Diagrams:

Comprehensive, often color-coded, wiring schematics for accurate electrical diagnosis and repair.

Special Tools:

Identification and usage instructions for specialized tools required for specific repair or maintenance tasks.

Technical Depth

Depth:

Comprehensive, covering everything from basic owner maintenance to full engine and transmission rebuilds and advanced electrical diagnostics.

📊 Manual Specifications

File Format

Format:

Searchable:

Yes (typically, depending on PDF creation)

Print Quality

Printability:

High-resolution, suitable for printing individual pages or the entire manual.

Binding Type

Binding Type:

Digital PDF (not physically bound)

Paper Type

Paper Type:

N/A (Digital format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Harley-Davidson Twin Cam 88

Displacement:

1450 cc (88 cubic inches)

Bore X Stroke:

3.75 in x 4.00 in (95.25 mm x 101.6 mm)

Compression Ratio:

8.8:1

Valvetrain:

Pushrod actuated overhead valves, 2 valves per cylinder

Cooling System:

Air-cooled

Performance

Horsepower Estimate:

Approximately 65-70 HP (at crankshaft, varies by tuner and exhaust)

Torque Estimate:

Approximately 75-80 lb-ft (at crankshaft)

Fuel System

Fuel Delivery:

Carburetor (Keihin CV) or Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded gasoline, 91 octane (or higher) recommended

Fuel Tank Capacity:

5.0 US gallons (18.9 L)

🔧 Transmission

Standard

Transmission Type:

5-speed constant mesh

Primary Drive:

Chain drive, 34/46 ratio

Final Drive:

Belt drive, 32/66 ratio

Features

Clutch Type:

Wet, multi-plate

Transmission Fluid Type:

Harley-Davidson Genuine Formula + Transmission & Primary Chaincase Lubricant, or equivalent SAE 50 motorcycle oil.

📐 Dimensions

Exterior

Wheelbase:

64.5 inches (1638 mm)

Overall Length:

90.0 inches (2286 mm)

Seat Height Laden:

26.0 inches (660 mm)

Weights

Dry Weight:

Approx. 635 lbs (288 kg)

Gross Vehicle Weight Rating Gvwr:

Approx. 1030 lbs (467 kg)

Wheels Tires

Front Tire Size:

MT90B16 (150/80B16)

Rear Tire Size:

MU85B16 (180/85B16)

Wheel Type:

Spoked or cast aluminum (depending on specific FXST variant)

🛡️ Safety Features

Ratings

Crash Test Ratings:

Not applicable (motorcycles are not rated by standard automotive crash test agencies)

Active Features

Braking System:

Dual disc front brakes, single disc rear brake. ABS was not standard on the 2005 FXST.

Passive Features

Lighting:

Halogen headlamp, LED tail lamp, turn signals.

💡 Technology Features

Infotainment

Infotainment System:

None (this model typically did not feature a sophisticated infotainment system; audio systems were optional accessories).

Driver Assistance

Driver Assistance Features:

None (traditional cruiser motorcycle design).

Connectivity

Connectivity Options:

None (no Bluetooth or smartphone integration).

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 5,000 miles (8,000 km) or annually, whichever comes first.

Primary Chaincase Oil Change:

Every 10,000 miles (16,000 km) or annually.

Transmission Oil Change:

Every 10,000 miles (16,000 km) or annually.

Drive Belt Inspection Tension:

Every 5,000 miles (8,000 km).

Spark Plug Replacement:

Every 10,000 miles (16,000 km) or as needed.

Fluid Specifications

Engine Oil Type:

Harley-Davidson Genuine V-Twin 20W-50 Synthetic Motorcycle Oil or equivalent.

Engine Oil Capacity:

3.5 US quarts (3.3 L) with filter change.

Primary Chaincase Fluid Type:

Harley-Davidson Genuine Formula + Transmission & Primary Chaincase Lubricant or SAE 50 motorcycle oil.

Primary Chaincase Fluid Capacity:

2.7 US quarts (2.5 L)

Transmission Fluid Type:

Harley-Davidson Genuine Formula + Transmission & Primary Chaincase Lubricant or SAE 50 motorcycle oil.

Transmission Fluid Capacity:

0.9 US quarts (0.85 L)

Brake Fluid Type:

DOT 4 hydraulic fluid

Known Issues

Cam Chain Tensioner:

Early Twin Cam engines (pre-2007) used plastic cam chain tensioners that could wear out, potentially leading to engine damage. Many owners upgrade to hydraulic tensioners.

Crankshaft Position Sensor:

Intermittent starting issues or stalling can sometimes be attributed to a failing crankshaft position sensor.

Regulator Rectifier:

The charging system's regulator/rectifier is a common failure point, leading to battery charging issues.

📚 Vehicle History

Brand Heritage

Founding:

Founded in 1903 in Milwaukee, Wisconsin, USA.

Reputation:

Iconic American motorcycle manufacturer known for its V-twin engines and cruiser styling.

Model Evolution

Softail Introduction:

The Softail concept, featuring a hidden rear suspension system to mimic the look of a hardtail frame, was introduced in 1983.

Fxst Development:

The FXST Softail Standard typically represented the purest form of the Softail line, often featuring a more stripped-down, classic appearance.

Twin Cam Introduction:

The Twin Cam 88 engine was introduced in 1999 and became the primary engine for most Harley-Davidson Big Twin models, including the Softail line, by 2000.

Production

Manufacturing Location:

United States (various Harley-Davidson facilities).

🏆 Awards & Recognition

Recognitions

Model Specific Awards:

The FXST Softail Standard has been a consistently popular model within the cruiser segment, recognized for its iconic styling and customization potential, though specific annual awards are rare for individual cruiser models.