Jeep LIBERY KJ Workshop Manual 2005

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🏷️ Basic Information Identification Make: Jeep Model: Liberty Model Code: KJ Year: 2005 Generation Generation Identifier: First Generation (KJ) Generation Years: 2002-2007 Codes Chassis Code: KJ 👋 Introduction Market Position...

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Type: Car

Vendor:

Sku: 288003

Tags: 2005 Car Cars Jeep LIBERTY KJ Misc

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Description

🏷️ Basic Information

Identification

Make:

Model:

Liberty

Model Code:

Year:

Generation

Generation Identifier:

First Generation (KJ)

Generation Years:

2002-2007

Codes

Chassis Code:

👋 Introduction

Market Position

Vehicle Segment:

Compact SUV / Sport Utility Vehicle

Brand Heritage:

Jeep, a brand with deep roots in off-road capability and ruggedness, known for its iconic Wrangler and Grand Cherokee models.

Competitive Analysis

Competitors:

Ford Escape, Toyota RAV4, Honda CR-V, Nissan Xterra, Chevrolet TrailBlazer, Ford Explorer (smaller variants).

Key Features

Vehicle Philosophy:

Combines Jeep's traditional off-road prowess with a more compact and urban-friendly package, offering a balance of capability and everyday usability.

Manual Value Proposition:

Provides comprehensive, professional-level repair and maintenance information for DIY mechanics and professional workshops, enabling cost-effective upkeep and repair.

📋 Manual Details

Coverage Areas

Coverage Scope:

All Models & Repairs A-Z

Technical Areas Covered:

Mechanical, Electrical

Page Count

Estimated Page Count:

Varies by specific manual version, but extensive

Manual Type

Manual Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

Printable Pages (Digital Format likely PDF)

📖 Manual Coverage

Systems Covered

Engine:

Comprehensive coverage including diagnosis, repair, overhaul, and specifications for all available engine variants.

Transmission:

Detailed procedures for both automatic and manual transmissions, including diagnosis, overhaul, and fluid specifications.

Drivetrain:

Coverage of 2WD and 4WD systems, including transfer case, differentials, driveshafts, and CV joints.

Suspension:

Front and rear suspension systems, including diagnosis, repair, component replacement, and alignment procedures.

Steering:

Power steering system, steering column, linkage, and wheel alignment specifications.

Brakes:

Front and rear brake systems (disc/drum configurations), ABS, EBD, and parking brake system.

Electrical System:

Comprehensive coverage of the entire electrical system, including wiring diagrams, component testing, diagnosis of modules, lighting, power accessories, and battery/charging system.

Body And Frame:

Body panel repair, door mechanisms, interior trim, glass replacement, and frame specifications.

HVAC:

Air conditioning and heating systems, including diagnosis, refrigerant handling, component replacement, and performance testing.

Comfort And Convenience:

Power windows, locks, mirrors, seats, sunroofs, and associated control modules.

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, tire rotation, and inspections.

Troubleshooting:

Diagnostic flowcharts and symptom-based troubleshooting for common and complex issues.

Repair:

Step-by-step repair instructions for all major and minor components.

Diagnostics:

OBD-II diagnostic trouble codes (DTCs), module identification, sensor data analysis, and diagnostic tool usage.

Rebuilding:

Detailed procedures for complete engine, transmission, and differential rebuilding, including torque specifications and clearances.

Specifications:

Extensive listing of all technical specifications, torque values, clearances, fluid capacities, and electrical data.

Technical Depth

Depth Of Coverage:

Comprehensive, from basic preventative maintenance to complete drivetrain overhaul and advanced electrical system diagnostics.

Diagrams And Illustrations:

Includes tons of detailed pictures and diagrams to aid in understanding and execution of procedures.

📊 Manual Specifications

File Format

Digital File Type:

Likely PDF (Portable Document Format) for broad compatibility.

Print Quality

Printability:

All pages are printable, allowing users to print only the sections they need.

Binding Type

Physical Binding:

N/A (Digital Format); if printed, typically comb or spiral bound for lay-flat usability.

Paper Type

Physical Paper:

N/A (Digital Format); professional manuals often use durable, high-gloss paper.

⚙️ Engine Specifications

Primary Engine

Engine Options:

2.4L PowerTech I4, 3.7L PowerTech V6

Engine Code I4:

2.4L ED3 (World Engine)

Engine Code V6:

3.7L EKG

Performance

2.4L I4 Horsepower:

154 hp @ 6000 rpm

2.4L I4 Torque:

160 lb-ft @ 4000 rpm

3.7L V6 Horsepower:

210 hp @ 5200 rpm

3.7L V6 Torque:

235 lb-ft @ 4000 rpm

Fuel System

Fuel Induction:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Emissions Control:

Catalytic Converter, EGR (where applicable), On-Board Diagnostics (OBD-II)

🔧 Transmission

Standard

Transmission Standard I4:

5-speed Manual Transmission

Transmission Standard V6:

4-speed Automatic Transmission (42RLE)

Optional

Transmission Optional I4:

4-speed Automatic Transmission (42RLE)

Transmission Optional V6:

None (42RLE was standard)

Features

Transfer Case 4Wd:

Command-Trac NV131 (Part-time, 2-speed transfer case)

Automatic Transmission Fluid Spec:

Chrysler ATF+4 (Mopar Part # 05013457AA)

Manual Transmission Fluid Spec:

API GL-3 or GL-4, SAE 75W-90 Synthetic Gear Lubricant (check manual for specific Mopar part numbers)

📐 Dimensions

Exterior

Wheelbase:

104.7 inches (2,659 mm)

Length:

174.4 inches (4,430 mm)

Width:

72.4 inches (1,839 mm)

Height:

67.7 inches (1,720 mm) (4WD models)

Ground Clearance:

Approx. 8.1 inches (206 mm) (4WD models)

Cargo

Cargo Volume Behind Rear Seat:

Approx. 30.0 cubic feet (850 liters)

Cargo Volume Max:

Approx. 65.7 cubic feet (1,860 liters)

Weights

Curb Weight 2Wd:

Approx. 3,800 - 3,900 lbs (1,724 - 1,769 kg)

Curb Weight 4Wd:

Approx. 4,000 - 4,100 lbs (1,814 - 1,860 kg)

Towing Capacity:

Up to 3,500 lbs (1,588 kg) (with optional towing package)

Wheel Bolt Pattern:

5x4.5 (5x114.3 mm)

Wheel Size:

16-inch or 17-inch alloy or steel wheels

🛡️ Safety Features

Ratings

NHTSA Front Driver Impact:

NHTSA Front Passenger Impact:

NHTSA Side Driver Impact:

NHTSA Side Rear Passenger Impact:

NHTSA Rollover Rating:

4 out of 5 stars (4x2 and 4x4)

Active Features

Standard Anti-lock Braking System

Traction Control:

Standard (on most models)

Electronic Stability Control:

Optional (ESP)

Passive Features

Airbags Front:

Driver and front passenger airbags

Airbags Side:

Optional front side-impact airbags

Seatbelts:

3-point seatbelts with pretensioners

💡 Technology Features

Infotainment

Infotainment System Base:

Factory installed AM/FM stereo with CD player, optional premium audio system with subwoofer.

Infotainment System Upgrades:

Available SiriusXM satellite radio, optional Uconnect hands-free communication system (late 2005 models and up).

Driver Assistance

Cruise Control:

Standard cruise control

Parking Sensors:

Optional rear parking assist system

Connectivity

Auxiliary Input:

Optional auxiliary audio input jack

🔧 Maintenance

Service Intervals

Oil Change Interval Synthetic:

Every 7,500 miles (12,000 km) or 6 months with synthetic oil, whichever comes first. (Consult manual for confirmation based on driving conditions).

Oil Change Interval Conventional:

Every 3,000 miles (5,000 km) or 3 months with conventional oil, whichever comes first. (Recommended for severe service).

Engine Air Filter Replacement:

Every 30,000 miles (48,000 km) or as needed based on inspection.

Cabin Air Filter Replacement:

Every 15,000 miles (24,000 km) or annually.

Spark Plug Replacement V6:

Platinum: 100,000 miles (160,000 km) (e.g., Champion Copper Plus or equivalent spec).

Spark Plug Replacement I4:

Iridium: 100,000 miles (160,000 km).

Coolant Flush:

Every 30,000 miles (48,000 km) or 2 years.

Fluid Specifications

Engine Oil Type:

SAE 5W-30 Synthetic (API SN/SM/SL or higher)

Engine Oil Capacity V6:

5.0 Quarts (4.7 Liters) with filter change.

Engine Oil Capacity I4:

5.0 Quarts (4.7 Liters) with filter change.

Coolant Type:

Chrysler HOAT (Hybrid Organic Additive Technology) coolant (Mopar Part # 05103532AA or equivalent OAT/HOAT)

Brake Fluid Type:

DOT 3 or DOT 4

Known Issues

Common Issue 2 4L I4:

Oil consumption, valve cover gasket leaks, exhaust manifold cracks.

Common Issue 3 7L V6:

Valve stem seal issues leading to blue smoke on startup, intake manifold leaks, cracked exhaust manifolds.

Common Issue Transmission:

42RLE transmission can be prone to torque converter shudder and internal wear if not properly maintained.

Common Issue Suspension:

Worn ball joints, control arm bushings, and sway bar links due to its SUV nature and potential off-road use.

Common Issue Electrical:

Window regulator failures, HVAC blower motor resistor failure, intermittent electrical gremlins.

📚 Vehicle History

Brand Heritage

Jeep Legacy:

Founded in 1941, Jeep is synonymous with ruggedness, capability, and freedom, originally developing military vehicles.

Model Evolution

Liberty Kj Introduction:

Introduced for the 2002 model year as a replacement for the Cherokee (XJ) in North America, slotting between the Wrangler and Grand Cherokee.

Liberty Kj Design:

Featured a boxy, upright styling with Jeep's signature seven-slot grille and round headlights, emphasizing a classic Jeep aesthetic while incorporating modern SUV features.

Liberty Kj Facelift:

Received a minor facelift for the 2005 model year, with updated exterior styling (grille, headlights, bumpers) and interior enhancements.

Production

Production Period:

2002-2007

Manufacturing Plant:

Toledo, Ohio, USA

🏆 Awards & Recognition

Recognitions

Off Road Capability Awards:

Often cited for its off-road capability within its segment, earning praise from off-road focused publications.

Ratings

IIHS Ratings 2005:

Good in front and side impacts. Acceptable in rear impact. (Insurance Institute for Highway Safety)