MULE 610 600 2005 KAWASAKI Service Repair Manual

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🏷️ Basic Information Identification Make: Kawasaki Model: Mule 610/600 Year: 2005 Generation: First Generation (2005-2008) 📋 Manual Details Document Info Manual Type: Service Repair Manual Language: English Page Count: 411...

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Type: Utility Vehicle

Vendor:

Sku: 6834

Tags: 2005 Kawasaki Mule MULE 600 MULE 610 Powersports Utility Vehicle UTV

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Description

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

Mule 610/600

Year:

Generation:

First Generation (2005-2008)

📋 Manual Details

Document Info

Manual Type:

Service Repair Manual

Language:

English

Page Count:

Format:

PDF Download

Printable:

Compatibility:

Win/Mac

Required Software:

Adobe PDF Reader

Content Coverage

General Information:

Included

Periodic Maintenance:

Included

Tune Up Procedures:

Included

Engine Repair:

Included

Fuel Lubrication System:

Included

Electrical System:

Included

Chassis Repair:

Included

Servicing Information:

Included

⚙️ Engine Specifications

Powertrain

Engine Type:

Single-cylinder, 4-stroke, OHV

Displacement:

401 cc

Bore X Stroke:

82.0 x 76.0 mm

Compression Ratio:

8.8:1

Cooling System:

Forced Air Cooled

🔧 Transmission

Powertrain

Type:

Automatic (CVT)

Drive System:

2WD or 4WD

Gear Reduction:

Dual range (High/Low)

📐 Dimensions

Physical

Overall Length:

2,385 mm (93.9 in)

Overall Width:

1,185 mm (46.7 in)

Overall Height:

1,060 mm (41.7 in)

Wheelbase:

1,620 mm (63.8 in)

Ground Clearance:

140 mm (5.5 in)

Curb Weight:

297 kg (655 lbs) for 2WD, 313 kg (690 lbs) for 4WD

🔧 Maintenance

Service Schedule

Recommended Engine Oil Type:

SAE 10W-30 API SG or higher

Engine Oil Capacity:

1.7 L (1.8 US qt)

Recommended Gear Oil Type:

API GL-4 SAE 80W-90

Gear Oil Capacity:

0.3 L (0.3 US qt)

Spark Plug Gap:

0.7 - 0.8 mm (0.028 - 0.031 in)

Valve Clearance Intake Cold:

0.10 - 0.15 mm (0.004 - 0.006 in)

Valve Clearance Exhaust Cold:

0.15 - 0.20 mm (0.006 - 0.008 in)

📄 Chassis And Suspension

Components

Front Suspension:

MacPherson strut independent suspension

Rear Suspension:

Independent trailing arm with shock absorbers

Front Brakes:

Hydraulic drum brakes

Rear Brakes:

Hydraulic drum brakes

Front Tires:

AT 22x8-10

Rear Tires:

AT 22x10-10

📄 Electrical System

Ignition

Ignition System:

CDI (Capacitor Discharge Ignition)

Lighting

Headlight Type:

Halogen