Engine Mechanical:
Complete overhaul, rebuild procedures, component specifications, timing belt replacement, lubrication system service.
Engine Management Electronic:
ECU operation, sensor diagnostics (MAP, TPS, O2, crankshaft/camshaft position), fuel injection control, ignition timing, emissions control systems (EGR, EVAP).
Transmission Automatic:
Operation, internal components, hydraulic control, solenoids, torque converter, fluid service, overhaul procedures, diagnostic trouble codes.
Brakes:
Hydraulic system, ABS (Anti-lock Braking System) operation and diagnostics, brake fluid specifications, disc and drum brake service, parking brake.
Suspension:
Front and rear suspension component identification, geometry specifications, strut and shock absorber replacement, ball joint and tie rod end service.
Steering:
Power steering system operation, pump service, rack and pinion assembly, steering column, alignment specifications.
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting circuits, body control module (BCM), wiring diagrams for all systems.
HVAC:
Air conditioning system operation, refrigerant types, compressor service, heater core replacement, climate control panel diagnostics.
Body And Trim:
Body panel removal and installation, interior trim components, door hardware, glass replacement, exterior trim.
Chassis And Frame:
Frame construction, mounting points, corrosion protection.
Exhaust System:
Catalytic converter, muffler, exhaust pipes, mounting hardware, emissions regulations.
Routine Maintenance:
Oil and filter changes, air filter replacement, spark plug service, coolant flushes, brake pad inspection and replacement.
Troubleshooting Diagnostics:
Step-by-step diagnostic charts for common and uncommon issues, symptom-based troubleshooting, use of diagnostic scan tools.
Repair And Rebuild:
Detailed instructions for engine overhaul, transmission rebuild, brake caliper replacement, suspension component replacement, and more.
Component Replacement:
Guidance on replacing alternators, starters, fuel pumps, radiators, water pumps, and other major components.
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle systems, including power distribution, grounds, and signal paths.
Diagnostic Tools:
Information on using OBD-II scanners and specific Kia diagnostic equipment.
Torque Specifications:
Precise torque values for all critical fasteners, essential for proper assembly and safety.
Clearances And Tolerances:
Factory specifications for critical engine and transmission component clearances for rebuilds.
Special Tools:
Identification and usage of specialized tools required for specific repair procedures.
Engine Oil Change:
Every 5,000 miles or 6 months, whichever comes first.
Engine Air Filter:
Inspect every 15,000 miles, replace as needed or every 30,000 miles.
Cabin Air Filter:
Inspect every 15,000 miles, replace as needed or every 30,000 miles.
Spark Plugs:
Replace every 60,000 miles (iridium type recommended).
Timing Belt:
Replace every 90,000 miles or 7 years, whichever comes first.
Engine Oil Capacity:
Approx. 5.2 US quarts (with filter) using 5W-30 synthetic blend.
Transmission Fluid Capacity:
Approx. 7.7 US quarts (total capacity), 3.7 quarts (drain and fill).
Coolant Capacity:
Approx. 8.5 US quarts.
Common Problem 1:
Timing belt failure (if not replaced at recommended intervals) can lead to severe engine damage.
Common Problem 2:
Transmission solenoid issues leading to shifting problems or no-reverse conditions.
Common Problem 3:
Wheel bearing wear, particularly in early models.
Common Problem 4:
HVAC blower motor resistor failure causing inconsistent fan speeds.
