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2005 KYMCO MXU 300/250 ATV Service Repair Manual

$16.99
$16.99
The 2005 MXU 300/250 is a versatile All-Terrain Vehicle (ATV) engineered for a range of recreational and utility purposes. Built by a manufacturer known for its reliable and value-oriented powersports...
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Type: Atv
Vendor:
Kymco
Sku: 115876
Tags: 2005 Atv Kymco Motorcycles MXU MXU 250 MXU 300
2005 KYMCO MXU 300/250 ATV Service Repair Manual
The 2005 MXU 300/250 is a versatile All-Terrain Vehicle (ATV) engineered for a range of recreational and utility purposes. Built by a manufacturer known for its reliable and value-oriented powersports vehicles, this model offers a robust platform for trail riding and light work. Its design emphasizes practical performance, featuring a steel frame and a liquid-cooled, single-cylinder engine available in 250cc and 300cc variants, typically paired with an automatic CVT transmission and shaft drive. The MXU series is recognized for providing capable performance at an accessible price point, making it a popular choice for riders seeking dependable off-road mobility. This comprehensive Service Repair Manual provides essential information for the maintenance, repair, and troubleshooting of your 2005 MXU 300/250 ATV. Covering a wide array of systems, including engine mechanicals, fuel, cooling, lubrication, brake, suspension, steering, and electrical systems, this manual offers step-by-step instructions with clear diagrams. It details procedures for inspection, adjustment, lubrication, disassembly, and reassembly, catering to users with varying levels of technical expertise. The manual is designed to empower owners and technicians to effectively maintain their vehicle, ensuring optimal performance and longevity while potentially saving on service costs.
🏷️ Basic Information
Identification
Make:
KYMCO
Model:
MXU 300/250
Year:
2005
Vehicle Type:
ATV (All-Terrain Vehicle)
👋 Introduction
Market Position
Target Audience:
Owners of 2005 KYMCO MXU 300/250 ATVs seeking to perform maintenance and repairs
Competitive Analysis
Value Proposition:
Cost savings through DIY repairs, comprehensive coverage, visual guidance
Key Features
Ease Of Use:
Easy To Follow, Step By Step Instructions
Visual Aid:
Diagrams/Pictures Included
Cost Saving Potential:
Save $$$
📋 Manual Details
Coverage
Page Count:
351
Language:
English
Format:
PDF
Manual Type:
Service Repair Manual
Compatibility:
Win/Mac
📖 Manual Coverage
Systems Covered
General Information:
Included
Frame And Bodywork:
Frame Covers/Exhaust Muffler
Engine Mechanical:
Engine Removal, Cylinder Head/Valves, Crankcase/Crankshaft/Balance Shaft
Fuel System:
Fuel System
Cooling System:
Cooling System
Lubrication System:
Lubrication System
Brake System:
Brake System
Suspension And Steering:
Front Wheel/Front Suspension/Steering System
Electrical System Charging:
Battery/Charging System/A.C. Generator
Electrical System Ignition:
Ignition System
Electrical System Starting:
Starting System
Electrical System Lighting:
Lights/Switches
Drive Shaft And Differential:
Implied by powertrain coverage, essential for shaft-driven ATVs
Procedures Included
Maintenance:
Inspection/Adjustment, Lubrication
Troubleshooting:
Implied by step-by-step instructions and repair focus
Disassembly And Assembly:
Engine Removal, Component Disassembly/Reassembly
Diagnostics:
Covered within inspection and adjustment sections
Tire And Wheel Service:
Implied by front wheel coverage, likely includes tire mounting, balancing, and wheel bearing service
Technical Depth
Level Of Detail:
Comprehensive, step-by-step with visual aids
User Skill Level:
Designed for users with no prior technical knowledge needed, implies suitability for DIY mechanics
Electrical Diagrams:
Expected to be included within electrical system sections for troubleshooting
📊 Manual Specifications
File Properties
File Type:
PDF (Portable Document Format)
Print Quality:
Printable (Implied by 'Printable Manual' feature)
Searchability:
Likely searchable text within PDF, though not explicitly stated
Distribution
Delivery Method:
Instant Download
Shipping Cost:
None
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, 4-stroke (typical for this class of ATV)
Displacement Variants:
250cc and 300cc (as indicated by model name)
Cooling Method:
Liquid-cooled (common for KYMCO MXU models)
Performance
Horsepower Estimate:
Approximately 18-22 HP (for 250cc), 20-25 HP (for 300cc), specific figures TBD by exact model variant within the manual
Torque Estimate:
Specific figures not provided, but expected to align with engine size and class
Fuel System
Fuel Delivery:
Carburetor (likely, for this model year and class) or Fuel Injection (possible for later variants, but manual covers 2005)
Fuel Type:
Unleaded gasoline
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission)
Drive System:
Shaft drive (typical for KYMCO MXU)
Features
Gear Selection:
High/Low range with Reverse (common ATV feature)
📐 Dimensions
Exterior
Chassis Type:
Steel frame
Weights
Dry Weight Estimate:
Approximately 550-600 lbs (specifics vary by variant)
Payload Capacity:
Not specified in product info, but typically around 200-300 lbs for this class
Towing Capacity:
Not specified in product info, but generally limited for recreational ATVs
🛡️ Safety Features
Active Features
Braking System:
Hydraulic disc brakes (front and rear) - details covered in manual
Passive Features
Lighting:
Headlights, Taillight, Brake light (covered in manual)
Operator Controls:
Handlebar steering, throttle, brake levers
💡 Technology Features
Infotainment
Display Features:
Basic instrument cluster (speedometer, odometer, fuel gauge, indicator lights) - specific features detailed in manual
Driver Assistance
Safety Systems:
Limited; primary focus on mechanical and electrical systems, no advanced electronic driver aids expected for 2005 model
Connectivity
Connectivity Features:
None (typical for this era and type of vehicle)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 100 hours or 6 months (specifics in manual)
Air Filter Cleaning Replacement:
Regular inspection and cleaning/replacement based on usage conditions (detailed in manual)
Spark Plug Inspection Replacement:
Specific intervals provided in manual
Valve Adjustment Interval:
Specific intervals provided in manual
Fluid Specifications
Engine Oil Type:
SAE 10W-40 API SG or higher recommended (specifics in manual)
Coolant Type:
Ethylene glycol-based antifreeze mixture (specifics in manual)
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid (specifics in manual)
Gear Oil Type:
Specific gear oil for transmission and differential (details in manual)
Known Issues
Common Wear Items:
Brake pads, tires, belts (CVT), suspension components, battery (typical for ATVs of this age)
Potential Electrical Issues:
Corrosion on connectors, battery charging system performance (general ATV concerns covered in manual)
📚 Vehicle History
Brand Heritage
Manufacturer:
KYMCO (Kwang Yang Motor Co., Ltd.) is a Taiwanese manufacturer of scooters, motorcycles, and ATVs, known for producing reliable and value-oriented vehicles.
Model Evolution
Mxu Lineup:
The MXU series represents KYMCO's utility ATV offerings, designed for recreational riding, light work, and trail exploration. The 250 and 300 models are entry-to-mid-level ATVs in their lineup.
Production
Manufacturing Location:
Taiwan (Primary manufacturing for KYMCO)
🏆 Awards & Recognition
Recognitions
Brand Reputation:
KYMCO is recognized for delivering value and reliability in the powersports market.
Ratings
Consumer Reviews:
Anecdotal evidence suggests generally positive reception for the MXU line, often praised for capability relative to price point.
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