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2005 Mazda MPV (2nd gen) Service and Repair Manual

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🏷️ Basic Information Identification Make: Mazda Model: MPV Year: 2005 Generation: 2nd Generation (LW Series) Codes Platform Code: LW Series 👋 Introduction Market Position Vehicle Type: Compact Minivan / Multi-Purpose...
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2005 Mazda MPV (2nd gen) Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Mazda
Model:
MPV
Year:
2005
Generation:
2nd Generation (LW Series)
Codes
Platform Code:
LW Series
👋 Introduction
Market Position
Vehicle Type:
Compact Minivan / Multi-Purpose Vehicle
Key Selling Points:
Versatile seating, sliding doors, optional AWD, family-oriented features
Competitive Analysis
Competitors:
Honda Odyssey, Toyota Sienna, Dodge Grand Caravan, Chrysler Town & Country, Ford Freestar/Windstar
Key Features
Features:
Sliding rear doors, flexible seating arrangements, available All-Wheel Drive (AWD)
📋 Manual Details
Coverage Areas
Coverage:
All Models & All Repairs A-Z
Page Count
Approximate Pages:
Over 2500
Manual Type
Type:
Factory Service Manual (FSM) / Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, timing belt, oil pump, water pump, cylinder head, pistons, crankshaft, lubrication system, cooling system
Engine Performance:
Fuel injection, ignition system, emission controls, engine diagnostics, performance tuning
Transmission:
Automatic Transmission (FWD & AWD): overhaul, hydraulics, valve body, torque converter, electronic controls, fluid service, maintenance
Drivetrain:
Front axle, rear axle (AWD), drive shafts, CV joints, differentials, wheel bearings
Brakes:
Front/Rear disc brakes, ABS, EBD, brake hydraulics, calipers, rotors, pads, bleeding procedures, parking brake
Suspension:
Front MacPherson struts, rear multi-link independent suspension, springs, shock absorbers, control arms, alignment specifications
Steering:
Power steering system, rack and pinion, steering column, universal joints, fluid service
Electrical System:
Battery, charging system (alternator), starting system (starter), fuses, relays, wiring diagrams, lighting system
Body And Interior:
Exterior panels, doors, hinges, latches, glass, interior trim, seats, dashboard, HVAC system, climate control
HVAC:
Air conditioning system, heater core, blower motor, refrigerant charging, diagnostics
Safety Systems:
Airbags, seat belts, SRS (Supplemental Restraint System) diagnostics and service
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection/replacement
Troubleshooting:
Diagnostic procedures for all major systems, fault code interpretation, symptom-based troubleshooting guides
Repair:
Step-by-step repair instructions for all components, including removal, installation, and adjustment
Diagnostics:
Comprehensive diagnostic flowcharts, OBD-II data interpretation, sensor testing, actuator testing
Special Tools:
Identification and usage of specialized tools required for specific repair procedures
Technical Depth
Depth:
Factory-level detail, covering everything from basic maintenance to complete engine and transmission rebuilds, advanced electrical diagnostics
Target Audience:
Professional Technicians, DIY Enthusiasts with mechanical aptitude
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content
Print Quality
Resolution:
High-resolution for clarity of diagrams and text
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
FS-DE (2.0L), GJ-DE (2.3L)
Displacement:
2.0 L / 2.3 L
Configuration:
Inline 4-cylinder
Performance
Horsepower 2.0L:
122 hp @ 5400 rpm
Torque 2.0L:
127 lb-ft @ 4000 rpm
Horsepower 2.3L:
141 hp @ 5400 rpm
Torque 2.3L:
145 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Timing
Timing Belt Replacement Interval:
60,000 miles (100,000 km) or 5 years, whichever comes first. (Refer to manual for exact specifications)
🔧 Transmission
Standard
Type:
4-Speed Automatic Transmission
Optional
Drivetrain:
All-Wheel Drive (AWD) available on select models
Features
Fluid Type:
Mazda ATF-J2 or equivalent (Refer to manual for specific part numbers and capacities)
📐 Dimensions
Exterior
Length:
Approx. 189.8 inches
Width:
Approx. 71.7 inches
Height:
Approx. 67.3 inches
Wheelbase:
Approx. 110.4 inches
Interior
Seating Capacity:
7 Passengers
Cargo
Cargo Volume Behind 3Rd Row:
Approx. 20.0 cu ft
Cargo Volume Behind 2Nd Row:
Approx. 42.0 cu ft
Weights
Curb Weight FWD:
Approx. 3520 lbs
Curb Weight AWD:
Approx. 3700 lbs
Towing Capacity:
Up to 2000 lbs (with proper towing package)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5 Stars
NHTSA Front Impact Passenger:
5 Stars
NHTSA Side Impact Front Seat:
5 Stars
NHTSA Side Impact Rear Seat:
4 Stars
Active Features
ABS:
Standard Anti-lock Braking System
Ebd:
Electronic Brake-force Distribution
Traction Control:
Available Traction Control System (TCS) on AWD models
Passive Features
Airbags:
Driver and front passenger airbags, optional front side-impact airbags
Seat Belts:
3-point seat belts with pretensioners for front seats
💡 Technology Features
Infotainment
Audio System:
Available AM/FM stereo with CD player, optional premium Bose audio system.
Navigation:
Optional factory navigation system available on higher trims.
Driver Assistance
Cruise Control:
Standard cruise control
Parking Sensors:
Optional rear parking assist sensors
Connectivity
Auxiliary Input:
Not typically standard, may have aftermarket options.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first.
Engine Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months.
Cabin Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months.
Spark Plug Replacement 2.0L:
Every 60,000 miles (100,000 km) with platinum-tipped plugs.
Spark Plug Replacement 2.3L:
Every 60,000 miles (100,000 km) with iridium-tipped plugs.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (API Certified, ILSAC GF-3 or higher)
Engine Oil Capacity:
Approx. 4.0 US quarts (3.8 L) with filter change.
Coolant Type:
Mazda FL22 Long Life Antifreeze/Coolant (or equivalent)
Coolant Capacity:
Approx. 6.6 US quarts (6.2 L)
Known Issues
Common Problem 1:
Transmission issues: particularly torque converter shudder or premature wear in some earlier models. Regular fluid changes are critical.
Common Problem 2:
Rust: particularly in the rear wheel wells and rocker panels, especially in areas with road salt.
Common Problem 3:
Power steering leaks: common around the pump or hoses.
Common Problem 4:
Ignition coil failure: can lead to misfires and rough running.
📚 Vehicle History
Brand Heritage
Mazda History:
Mazda Motor Corporation, a Japanese automaker renowned for its innovative engineering and sporty driving dynamics.
Model Evolution
Mpv History:
The MPV (Multi-Purpose Vehicle) was Mazda's entry into the minivan segment, aiming to blend car-like driving with family utility. The second generation (LW) introduced a more contemporary design and improved functionality.
Production
Production Years:
1988-2006 (globally), 1999-2006 (North America)
Manufacturing Location:
Hofu, Japan
🏆 Awards & Recognition
Recognitions
Car And Driver All Stars:
Mazda MPV was recognized as a Car and Driver All-Star multiple times in the minivan category for its driving dynamics and practicality.
Ratings
Consumer Reports Ratings:
Varied ratings depending on specific model year and powertrain; generally rated well for handling and fuel economy relative to competitors, with some concerns on transmission reliability in certain years.
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