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Mitsubishi Galant 2005 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Year: 2005 Codes Platform Code: PS Chassis Code: PS1W (Sedan) 👋 Introduction Market Position Segment: Mid-size sedan Target Audience: Consumers and automotive...
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Mitsubishi Galant 2005 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Year:
2005
Codes
Platform Code:
PS
Chassis Code:
PS1W (Sedan)
👋 Introduction
Market Position
Segment:
Mid-size sedan
Target Audience:
Consumers and automotive professionals seeking in-depth repair and maintenance information.
Competitive Analysis
Competitors 2005:
Honda Accord, Toyota Camry, Nissan Altima, Ford Fusion, Chevrolet Malibu.
Key Features
Vehicle Strengths 2005:
Stylish design (for its time), comfortable ride, available V6 engine, good value proposition.
Manual Value:
Provides comprehensive factory-level technical data, crucial for accurate diagnosis and repair, saving time and money.
📋 Manual Details
Coverage Areas
Manual Type:
Complete Official Factory Service Repair Manual
Language:
English
Format:
PDF Download
Print Capability:
Printable (entire manual or selected pages)
Page Count
Estimated Page Count:
Hundreds of pages (specific count not provided in source, but implies comprehensive coverage)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full engine overhaul, disassembly, assembly, component inspection, timing, lubrication, cooling system, exhaust system.
Engine Electrical:
Ignition system, fuel injection system (MPI), emission control systems, starting and charging systems, sensors, ECU diagnostics.
Transmission Manual:
Clutch, gear shifting mechanism, transmission disassembly, assembly, inspection, troubleshooting, fluid specifications.
Transmission Automatic:
Torque converter, hydraulic control system, valve body, planetary gear sets, transmission control module (TCM), troubleshooting, fluid specifications.
Drivetrain:
Front-wheel drive system, axles, CV joints, differentials, wheel bearings.
Suspension:
Front suspension (MacPherson struts, control arms), rear suspension (multi-link or trailing arm), shock absorbers, springs, bushings, alignment specifications.
Steering:
Power steering system (hydraulic), steering column, steering gear, tie rods, steering angle sensor.
Brakes:
Front and rear brake systems (discs/drums), hydraulic system, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake fluid specifications, bleeding procedures.
Electrical System:
Battery, charging system, lighting (headlights, taillights, interior), wipers, horn, fuses, relays, wiring diagrams, body control module (BCM).
Body And Chassis:
Body construction, panels, doors, glass, bumpers, interior trim, structural components, corrosion protection.
HVAC:
Heating, ventilation, and air conditioning system components, refrigerant, operation, troubleshooting.
Safety Systems:
Airbag system (SRS), seat belts, pre-tensioners, diagnostic procedures for safety systems.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug replacement, fluid checks and top-offs, belt inspections.
Troubleshooting:
Diagnostic charts, fault code identification, symptom-based troubleshooting for all major systems.
Repair:
Detailed step-by-step repair procedures for component removal, installation, adjustment, and replacement.
Diagnostics:
OBD-II diagnostic codes, sensor data interpretation, on-board diagnostic procedures.
Specifications:
Torque specifications for bolts and nuts, clearances, fluid capacities, pressures, electrical parameters.
Technical Depth
Depth:
Comprehensive from basic maintenance to complete engine and transmission rebuilds.
Wiring Diagrams:
Detailed electrical schematics for all systems, including color codes and component locations.
Special Tools:
Identification and usage of special tools required for specific repair procedures.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely text-searchable, allowing for quick information retrieval.
Print Quality
Quality:
Designed for clear printing of text, diagrams, and illustrations.
Binding Type
Binding For Print:
N/A (Digital PDF)
Paper Type
Paper For Print:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code 2 4L:
4G64 (2.4L SOHC)
Engine Displacement 2 4L:
2351 cc
Engine Configuration 2 4L:
Inline 4-cylinder, SOHC, 16 valves
Horsepower 2 4L:
Approx. 145 hp @ 5500 rpm
Torque 2 4L:
Approx. 150 lb-ft @ 4000 rpm
Optional Engine
Engine Code 3 0L V6:
6G72 (3.0L SOHC V6)
Engine Displacement 3 0L V6:
2972 cc
Engine Configuration 3 0L V6:
V6, SOHC, 24 valves
Horsepower 3 0L V6:
Approx. 195 hp @ 5500 rpm
Torque 3 0L V6:
Approx. 203 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Recommended Octane:
87 Octane (minimum for 2.4L), 87 Octane (recommended for 3.0L V6)
🔧 Transmission
Standard
Transmission 2 4L:
5-speed Manual Transmission (MT)
Optional
Transmission 2 4L Auto:
4-speed Automatic Transmission (AT)
Transmission 3 0L V6:
4-speed Automatic Transmission (INVECS-II)
Features
Automatic Transmission Features:
Adaptive Shift Control (ASC), Sport Mode (on some trims).
Fluid Specifications
Automatic Transmission Fluid Type:
DIAQueen ATF-SPII M (or equivalent)
Manual Transmission Fluid Type:
API GL-4, SAE 75W-90
📐 Dimensions
Exterior
Length:
Approx. 189.2 inches (4806 mm)
Width:
Approx. 70.1 inches (1780 mm)
Height:
Approx. 56.9 inches (1445 mm)
Wheelbase:
Approx. 106.3 inches (2700 mm)
Weights
Curb Weight:
Approx. 3200-3500 lbs (1450-1590 kg), varies by trim and engine.
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Good (2005 model year testing, typical for class)
NHTSA Front Impact Passenger:
Good (2005 model year testing, typical for class)
Active Features
ABS:
Standard
Ebd:
Standard
Passive Features
Airbags:
Front airbags, front side airbags (optional on some trims).
Seatbelts:
3-point front and rear seat belts with pre-tensioners and load limiters (front).
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player. Optional Rockford Fosgate premium audio system on some higher trims.
Climate Control:
Manual climate control standard. Optional automatic climate control on select trims.
Driver Assistance
Cruise Control:
Standard
Traction Control:
Optional on some models, especially with V6 engine.
Connectivity
Power Windows Locks:
Standard
Keyless Entry:
Optional
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles (6,000 km) or 3 months, whichever comes first, under normal driving conditions. Severe conditions may require more frequent changes.
Engine Oil Filter Replacement:
At every oil change.
Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months.
Spark Plug Replacement 2 4L:
Every 60,000 miles (96,000 km) using iridium-tipped spark plugs.
Spark Plug Replacement 3 0L V6:
Every 60,000 miles (96,000 km) using iridium-tipped spark plugs.
Timing Belt Replacement 2 4L:
Timing chain (no scheduled replacement).
Timing Belt Replacement 3 0L V6:
Timing belt replacement recommended every 90,000 miles (144,000 km) or 7 years.
Fluid Specifications
Engine Oil Capacity 2 4L:
4.5 US quarts (4.3 liters) with filter change.
Engine Oil Capacity 3 0L V6:
4.8 US quarts (4.5 liters) with filter change.
Engine Oil Viscosity:
SAE 5W-30 recommended for most conditions.
Coolant Type:
Mitsubishi Super Long Life Coolant (DIA QUEEN SUPER LONG LIFE COOLANT)
Known Issues
Common Wear Items:
CV joints, suspension bushings, front brake pads/rotors, exhaust system components.
Engine Performance Issues:
Occasional issues with MAF sensors, O2 sensors, and ignition coils leading to rough idle or misfires.
Automatic Transmission Issues:
Some reports of occasional hard shifting or delayed engagement, often related to fluid condition or TCM calibration.
HVAC Issues:
Blend door actuator failures, refrigerant leaks.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors:
Japanese automotive manufacturer with a long history of producing diverse vehicle types, known for innovation and durability.
Model Evolution
Galant Sixth Generation:
The 2005 model represents the final year of the sixth generation Galant (chassis code PS), which debuted in 1998. This generation featured a significant redesign and was marketed globally.
Production
Production Location:
North American market vehicles were primarily assembled in Normal, Illinois, USA.
🏆 Awards & Recognition
Recognitions
Historical Awards:
While the 2005 model year itself might not have a specific list of awards, previous generations of the Mitsubishi Galant received recognition for styling and value in their respective markets.
Ratings
Consumer Reports Ratings:
Ratings varied by year and specific vehicle configuration; generally positioned as a competitive offering in its segment, with strengths in ride comfort and styling, and average reliability ratings.
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