Yamaha T135 T135S Service Repair Manual 2005 Onward

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The T135, also known by various regional names such as Exciter, Sniper, or Crypton X, is a performance-oriented underbone motorcycle that has been in production since 2005. This sporty model,...

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Type: Motorcycle

Vendor:

Sku: 133019

Tags: 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024 Motorcycle Motorcycles T135 T135S Yamaha

Product variants

Description

The T135, also known by various regional names such as Exciter, Sniper, or Crypton X, is a performance-oriented underbone motorcycle that has been in production since 2005. This sporty model, often referred to as a 'sport underbone', is powered by a 135cc liquid-cooled, SOHC, 4-valve engine, typically producing around 11-12 HP and 10-11 Nm of torque. It features a wet, multi-plate clutch, a chain drive, and a 4-speed or 5-speed rotary transmission. The T135 is recognized for its reliability and sporty styling, making it a popular choice in Southeast Asian markets where it competes with models from Honda and Suzuki. This comprehensive service and repair manual provides detailed information for the T135 T135S. It covers all essential aspects of maintenance and repair, including the engine, clutch, transmission, chassis components like suspension and brakes, and the electrical system. The manual offers step-by-step instructions for regular maintenance, fluid changes, adjustments, troubleshooting, and complete component overhauls, including engine rebuilding. It is an indispensable resource for owners, mechanics, and technicians seeking to maintain the longevity and optimal performance of their T135.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

Model Variant:

T135S

Year Range:

2005 onwards

Codes

Chassis Code:

Likely specific to regional variants, common chassis codes include 1S7 for early models.

👋 Introduction

Market Position

Segment:

Underbone motorcycle, popular in Southeast Asian markets.

Competitive Analysis

Competitors:

Honda Supra X series, Suzuki FXR150, kawasaki ZX150 (though the T135 is often positioned slightly differently).

Key Features

Performance Orientation:

Focuses on performance and sportiness within the underbone segment, often referred to as a 'sport underbone'.

Value Proposition

Manual Utility:

Provides owners and technicians with the necessary information to perform comprehensive maintenance and repairs, ensuring longevity and optimal performance.

📋 Manual Details

Coverage Areas

Coverage Scope:

Comprehensive workshop repair and service procedures for the Yamaha T135 T135S.

Page Count

Estimated Page Count:

Not explicitly stated, but comprehensive coverage implies several hundred pages.

Manual Type

Type:

Service and Repair Manual

Language

Language:

English

Format

Format:

PDF (Instant Download)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine, Clutch, Gearshift Linkage, Sub transmission, Crankcase, Transmission, Crankshaft/Primary shaft.

Chassis:

Front Wheel/Suspension, Rear Wheel/Suspension, Hydraulic Brake.

Electrical:

Battery/Charging System, Ignition System, Electric Starter, Switches, Electrical Diagrams.

Fuel System:

Fuel System components and diagnostics.

General:

General Information, Lubrication, Inspection and Adjustment, Technical Features, Troubleshooting.

Procedures Included

Maintenance:

Regular maintenance, fluid changes, inspections, adjustments.

Repair:

Detailed step-by-step repair instructions for all major components, including engine rebuilding.

Diagnostics:

Troubleshooting guides and diagnostic procedures for common issues.

Rebuilding:

Complete engine rebuild procedures, transmission overhauls, and suspension rebuilds.

Technical Depth

Depth:

Highly detailed, covering everything from basic checks to complete component overhauls and re-wiring.

📊 Manual Specifications

File Format

Compatibility:

PC/MAC Compatible

Viewing Features:

Zoom In/Out functionality

Print Quality

Printing Options:

Print selected pages or the entire manual.

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, SOHC, 4-valve

Displacement:

135 cc

Cooling System:

Liquid-cooled (typically)

Performance

Horsepower:

Around 11-12 HP (varies by specific market and tune)

Torque:

Approximately 10-11 Nm (varies by specific market and tune)

Fuel System

Fuel Delivery:

Carbureted (common for models of this era), some later models may feature fuel injection.

Fuel Type:

Unleaded gasoline

🔧 Transmission

Standard

Transmission Type:

4-speed or 5-speed rotary transmission

Features

Clutch Type:

Wet, multi-plate clutch

Final Drive:

Chain drive

📐 Dimensions

Exterior

Length:

Approx. 1,900-1,950 mm

Width:

Approx. 700-720 mm

Height:

Approx. 1,020-1,050 mm

Weights

Dry Weight:

Approx. 95-100 kg

Fuel Capacity:

Approx. 4.0-4.5 liters

🛡️ Safety Features

Ratings

Safety Standards:

Meets relevant regional motorcycle safety and emissions standards.

Active Features

Braking System:

Front disc brake, Rear drum brake (common configuration), some variants may have rear disc.

Passive Features

Lighting:

Halogen headlight, LED taillight (depending on model year).

💡 Technology Features

Infotainment

Instrument Cluster:

Analog speedometer and tachometer with fuel gauge and indicator lights (design varies by year and market).

Driver Assistance

Not typically available on models of this era.

Connectivity

Lighting Technology:

Halogen headlight, LED taillight (on some later versions).

🔧 Maintenance

Service Intervals

Oil Change:

Typically every 3,000-4,000 km or 3-4 months, refer to manual for exact interval.

Spark Plug Replacement:

Check/replace at 10,000-12,000 km intervals, refer to manual for specific plug type and gap.

Valve Clearance Adjustment:

Recommended every 15,000-20,000 km or as per manual, critical for performance.

Fluid Specifications

Engine Oil Type:

Yamalube or equivalent SAE 10W-40 API SG or higher (confirm with manual for exact specification).

Engine Oil Capacity:

Approx. 1.0-1.2 liters with filter change (refer to manual for precise capacity).

Coolant Type:

Yamaha's recommended coolant or a 50/50 mixture of ethylene glycol and deionized water.

Known Issues

Common Wear Items:

Clutch wear, chain and sprocket wear, potential for electrical connector corrosion if exposed to moisture, occasional carburetor tuning issues.

Performance Tips:

Regular cleaning of the fuel system and air filter is crucial for maintaining optimal performance and fuel economy.

📚 Vehicle History

Brand Heritage

Manufacturer:

Yamaha Motor Corporation, a globally recognized manufacturer of motorcycles, marine products, and other motorized products.

Model Evolution

Introduction:

The T135 (often known as Exciter, Sniper, or Crypton X in different markets) was introduced to cater to the growing demand for performance-oriented underbone motorcycles.

Production

Manufacturing Regions:

Primarily manufactured in Southeast Asian countries like Indonesia, Malaysia, and Thailand.

🏆 Awards & Recognition

Recognitions

Market Reputation:

Highly regarded in its segment for performance, reliability, and sporty styling, often winning 'Motorcycle of the Year' awards in regional publications.