Target Audience:
Owners of 2005 Polaris 700/800 EFI ATVs seeking comprehensive repair and maintenance information.
Comparison To Owner Manuals:
Significantly more detailed than a standard owner's manual, offering in-depth technical data and repair procedures.
Delivery Method:
Instant delivery via email, eliminating postal delays.
Payment Method:
Secure payment via PayPal.
Benefits Over Physical:
No risk of physical damage (tears, missing pages), immediate access.
Engine Service:
Detailed procedures for engine disassembly, assembly, inspection, and overhaul.
Fuel System:
EFI system diagnostics, fuel pump, injectors, throttle body, fuel tank, and lines.
Cooling System:
Radiator, fan, thermostat, coolant types, and flushing procedures.
Exhaust System:
Muffler, exhaust pipes, and catalytic converter (if applicable).
Transmission Drivetrain:
Primary and secondary clutches, belt inspection and replacement, gear case overhaul, drive shafts, and differentials.
Suspension Steering:
Front and rear suspension components, shock absorbers, bushings, ball joints, tie rods, and steering system.
Braking System:
Hydraulic brake system, calipers, master cylinders, brake pads, rotors, and bleeding procedures.
Electrical System:
Battery, charging system (stator, regulator/rectifier), starter motor, ignition system, lighting, and EFI sensors.
Wiring Diagrams:
Detailed electrical wiring diagrams for various circuits.
Bodywork Chassis:
Frame inspection, body panel removal and installation, seats, racks, and guards.
Routine Maintenance:
Oil changes, filter replacements, spark plug service, lubrication points, and battery care.
Troubleshooting Diagnostics:
Systematic troubleshooting guides for common and uncommon issues.
Component Replacement:
Step-by-step instructions for replacing major and minor components.
Overhaul Rebuilds:
Detailed rebuild procedures for engines and transmissions.
Torque Specifications:
Precise torque values for all critical fasteners.
Assembly Disassembly:
Comprehensive instructions for taking apart and putting together the ATV.
Depth Of Coverage:
Highly detailed, suitable for professional technicians and experienced DIY mechanics.
Diagnostic Information:
Includes diagnostic procedures for the EFI system, often with reference to error codes.
Engine Type:
Liquid-cooled, 4-stroke, DOHC, V-Twin
Bore X Stroke:
83 mm x 64.5 mm
Fuel System:
Electronic Fuel Injection (EFI)
Compression Ratio:
9.5:1 (typical)
Engine Type:
Liquid-cooled, 4-stroke, DOHC, V-Twin
Bore X Stroke:
84.5 mm x 69 mm
Fuel System:
Electronic Fuel Injection (EFI)
Compression Ratio:
9.5:1 (typical)
Horsepower 700:
Approx. 50 HP (subject to tuning and altitude)
Horsepower 800:
Approx. 55 HP (subject to tuning and altitude)
Fuel Type:
Unleaded gasoline (Octane rating as specified in manual)
Transmission Type:
Automatic (CVT - Continuously Variable Transmission)
Gear Selection:
High (H), Low (L), Neutral (N), Reverse (R), Park (P)
Clutch System:
Polaris P90 Primary and PVT Secondary Clutches
Drive System:
Shaft Drive (AWD or 2WD variants may exist, manual should cover both)
Atv Safety Considerations:
Manual will cover safe operating practices, protective gear recommendations, and hazard awareness.
Braking System Type:
Hydraulic disc brakes, front and rear.
Lighting:
Headlights, taillight, brake light.
Display Features:
Digital instrument cluster with speedometer, odometer, trip meter, fuel gauge, and indicator lights.
Efi System:
Electronic Fuel Injection for optimized power delivery and fuel efficiency.
Charging System:
On-board charging system for battery maintenance, typically from the stator.
Engine Oil Change Interval:
Typically every 100 hours or annually, whichever comes first (refer to manual for exact specification).
Air Filter Service:
Check and clean regularly, replace as needed based on operating conditions.
Spark Plug Replacement:
Intervals vary, but typically checked/replaced every 1-2 years or per hour meter.
Clutch Maintenance:
Regular inspection of clutch sheaves, rollers, and belt for wear and damage.
Engine Oil Type:
API SG or higher, SAE 0W-40 or 10W-50 (refer to manual for exact recommended viscosity).
Engine Oil Capacity:
Approximately 2.3 US quarts (2.2 liters) with filter change (refer to manual).
Gearcase Oil Type:
Polaris Gearcase Lubricant or equivalent SAE 80W-90 GL-5 gear oil.
Gearcase Oil Capacity:
Refer to manual for specific capacity of front and rear gearcases.
Coolant Type:
Ethylene glycol-based antifreeze with corrosion inhibitors.
Common Wear Items:
Drive belts, tie rod ends, ball joints, wheel bearings, and brake pads due to typical ATV usage.
Efi System Considerations:
Potential issues with fuel pump, injectors, or throttle position sensors; manual will provide diagnostic steps.
Polaris Atv History:
Polaris has been a major player in the ATV market since the early 1980s, known for innovation and robust designs.
Sportsman Series Development:
The Sportsman line is Polaris' flagship utility ATV series, consistently updated with new engine technologies and features.
Production Era:
The 700 and 800 EFI models were part of Polaris' high-performance utility ATV offerings in the mid-2000s.
Manual Keywords:
Workshop manual, electrical, specs, tires, cylinder head, crankshaft, fuel tank, carburetor (note: EFI replaces carburetor in this model, but manual may cover related components), instructions, overhaul, pads, four, coolant change, camshaft, instructions, tire, plastics, engine oil, bore, charging, operation, starter, diagram, transmission, piston, rings, compression, brakes, torque, assembly, disassembly, alternator, wiring, generator, ATV, Polaris, Sportsman, 700, 800, EFI, 2005.
