Target Audience:
DIY enthusiasts, Independent Repair Shops
Advantage:
Online accessibility, Licensed OE Data, Cost-effective compared to printed manuals
Features:
Instant access, Comprehensive coverage, User-friendly interface
Primary Coverage:
Complete Service and Repair Information
Type:
Service and Repair Manual Software
Format:
Online Software (Web Browser Access)
Compatibility:
PC, Laptop, Smartphone, Tablet (with internet connection)
Engine:
Diagnosis, Repair, Maintenance, Overhaul
Transmission:
Diagnosis, Repair, Maintenance, Overhaul (Manual and Automatic)
Brakes:
Hydraulic System, ABS, Disc/Drum Components, Parking Brake
Steering:
Power Steering System, Steering Column, Rack and Pinion
Suspension:
Front/Rear Suspension Components, Shock Absorbers, Struts, Alignment
Electrical:
Wiring Diagrams, Fuses, Relays, Lighting, Power Accessories, Battery, Charging System
HVAC:
Air Conditioning, Heating, Ventilation System Components and Diagnosis
Body And Frame:
Exterior Body Panels, Interior Trim, Doors, Glass, Bumpers
Fuel System:
Fuel Tank, Pump, Injectors, Lines, Emissions Control
Exhaust System:
Catalytic Converter, Muffler, Pipes, Hangers
Cooling System:
Radiator, Fan, Water Pump, Hoses, Thermostat
Diagnostics:
Troubleshooting Guides, Symptom-Based Diagnosis, DTC Interpretation
Maintenance:
Scheduled Maintenance, Fluid Changes, Filter Replacements, Inspections
Repair:
Step-by-Step Repair Instructions for all major systems
Disassembly And Assembly:
Component Removal and Installation Procedures
Specifications:
Torque Specifications, Clearances, P Novos
Depth:
Comprehensive Factory-Derived Information
Detail Level:
Detailed Diagrams, Exploded Views, and Illustrations
Engine Code:
LDA (1.8L ECOTEC)
Engine Type:
Inline 4-Cylinder, DOHC, 16-Valve, Naturally Aspirated
Displacement:
1.8 Liters (1796 cc)
Bore X Stroke:
3.05 in x 3.15 in (77.6 mm x 80.0 mm)
Horsepower:
124 hp @ 6000 rpm
Torque:
122 lb-ft @ 3600 rpm
Fuel Delivery:
Multi-port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 Octane Recommended)
Oil Capacity:
4.0 US Quarts (3.8 Liters) with Filter Change
Recommended Oil Viscosity:
SAE 5W-30
Coolant Capacity:
Approx. 6.5 US Quarts (6.2 Liters)
Spark Plug Type:
AC Delco 41-987 (or equivalent Iridium)
Transmission Type:
5-Speed Manual
Transmission Type:
4-Speed Automatic (4T40-E / 4T45-E)
Automatic Features:
Electronically Controlled
Automatic Transmission Fluid Type:
Dexron VI (or Dexron III H)
Automatic Transmission Fluid Capacity:
Approx. 5.5 US Quarts (5.2 Liters) for service fill
Manual Transmission Fluid Type:
GM Manual Transmission Fluid (88862470 or equivalent)
NHTSA Front Driver Impact:
★★★★☆ (4 Stars)
NHTSA Front Passenger Impact:
★★★★☆ (4 Stars)
NHTSA Side Driver Impact:
★★★★☆ (4 Stars)
NHTSA Side Rear Passenger Impact:
★★★★☆ (4 Stars)
IIHS Frontal Offset:
Good
ABS:
Standard (4-Wheel Anti-lock Braking System)
Traction Control:
Optional
Airbags:
Driver, Passenger, Side-Impact (Optional)
Seatbelts:
3-point front and rear seatbelts, Pretensioners
Oil And Filter Change:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first (under normal driving conditions).
Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed.
Cabin Air Filter Replacement:
Every 15,000 miles (24,000 km) or annually.
Spark Plug Replacement:
Every 100,000 miles (160,000 km) (Iridium type).
Coolant Flush:
Every 100,000 miles (160,000 km) or 5 years.
Transmission Fluid Change:
Automatic: Every 60,000 miles (96,000 km). Manual: Inspect as needed, typically lasts longer.
Power Steering Fluid:
GM Power Steering Fluid (10500065 or equivalent Dexron-III type)
Common Problems:
Transmission issues (especially automatic), Suspension wear (struts, control arms), Ignition coil failure, Oil leaks (valve cover gasket), HVAC system problems.
Brand Origin:
Saturn, a division of General Motors (GM), established in 1985.
First Generation Start:
2003
Mid Cycle Refresh:
The 2005 model year saw minor updates and trim adjustments for the ION.
Production Location:
Spring Hill, Tennessee, USA
Production Years:
2003-2007
