Suzuki Grand Vitara 2005 Service Workshop Repair Manual

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🏷️ Basic Information Identification Make: Suzuki Model: Grand Vitara Year: 2005 Generation Generation Designation: Second Generation (JT) Codes Chassis Code: JT 👋 Introduction Market Position Vehicle Class: Compact/Mid-size SUV (Sport...

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Type: Car

Vendor:

Sku: 314649

Tags: 2005 Car Cars Featured Grand Vitara Suzuki

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Description

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

Grand Vitara

Year:

Generation

Generation Designation:

Second Generation (JT)

Codes

Chassis Code:

👋 Introduction

Market Position

Vehicle Class:

Compact/Mid-size SUV (Sport Utility Vehicle)

Target Audience:

Individuals seeking a capable, versatile, and relatively affordable SUV for everyday use and light off-roading.

Competitive Analysis

Key Competitors 2005:

Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra, Mitsubishi Outlander.

Key Features

Body Styles Available:

Primarily offered as a 5-door SUV. A 3-door variant was also available in some markets.

Drivetrain Options:

Front-Wheel Drive (FWD) standard, with available All-Wheel Drive (AWD) system for enhanced traction.

📋 Manual Details

Coverage Areas

Primary Coverage:

Workshop Service and Repair

Secondary Coverage:

Maintenance, Diagnostics, Troubleshooting

Page Count

Estimated Page Count:

Varies based on print configuration, typically 1000+ pages for comprehensive coverage.

Manual Type

Manual Type:

Service Workshop Repair Manual

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed procedures for disassembly, inspection, assembly, and overhaul of all engine components (pistons, rings, bearings, crankshaft, camshaft, valves, timing systems, etc.).

Engine Electrical Devices:

Wiring diagrams, component testing, diagnosis of ignition, charging, starting, fuel injection, and emission control systems.

Cooling System:

Radiator, water pump, thermostat, hoses, fan, coolant specifications, pressure testing, and troubleshooting.

Fuel System:

Fuel pump, injectors, fuel filter, fuel lines, evaporative emission control (EVAP) system, fuel pressure testing, and diagnosis.

Exhaust System:

Exhaust manifolds, catalytic converter, mufflers, oxygen sensors, and emissions control.

Suspension:

Front and rear suspension components (struts, shock absorbers, control arms, bushings, sway bars), alignment specifications, and repair procedures.

Driveline:

Front-wheel drive (FWD) and all-wheel drive (AWD) components, CV joints, driveshafts, differentials, hub bearings, and fluid specifications.

Brake System:

Disc and drum brake components, ABS system, brake fluid specifications, bleeding procedures, caliper and rotor replacement, and parking brake.

Transmission Transaxle:

Automatic and manual transmission overhaul, fluid types and capacities, torque converter, clutch service, shift linkage, and diagnostic procedures.

Steering System:

Power steering pump, rack and pinion, steering column, tie rod ends, and hydraulic fluid specifications.

HVAC System:

Air conditioning, heating, ventilation, refrigerant types, compressor, condenser, evaporator, and blower motor service.

Restraint System:

Airbag system components, seat belts, and SRS warning light diagnosis.

Control System:

Electronic control modules (ECU), sensors, actuators, diagnostic trouble codes (DTCs), and CAN bus communication.

Body And Chassis:

Frame, body panels, doors, glass, interior trim, and exterior components.

Electrical System:

Lighting, wipers, horn, power windows, power locks, and battery service.

Procedures Included

Maintenance Procedures:

Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspections and replacement, brake fluid flush, coolant flush.

Repair Procedures:

Detailed step-by-step instructions for component removal, installation, and adjustment for all covered systems.

Troubleshooting Diagnostics:

Systematic diagnostic flowcharts, symptom-to-cause analysis, and specific diagnostic procedures for common and uncommon issues.

Wiring Diagrams:

Comprehensive electrical wiring diagrams for all vehicle systems, including component locations and connector pinouts.

Torque Specifications:

Precise torque values for critical fasteners throughout the vehicle, ensuring proper assembly and preventing damage.

Technical Depth

Depth Of Coverage:

Comprehensive, suitable for both professional technicians and advanced DIY enthusiasts. Covers everything from basic fluid checks to full engine and transmission rebuilds.

📊 Manual Specifications

File Format

File Format Details:

PDF (Portable Document Format) allowing for easy viewing and printing.

Print Quality

Print Quality:

Printable without restriction, suitable for professional or home printing. High-resolution diagrams and text.

Binding Type

Binding Type Digital:

Digital download; no physical binding.

Paper Type

Paper Type Digital:

N/A (Digital file)

Compatibility

Operating Systems:

Compatible with all versions of Windows and Mac operating systems.

Requirements

Software Requirement:

Adobe Acrobat Reader or compatible PDF viewer.

⚙️ Engine Specifications

Primary Engine

Engine Option 1:

2.0L J20A Inline-4 (Gasoline)

Engine Option 2:

2.5L H25A V6 (Gasoline)

Engine Option 3:

2.7L J27A V6 (Gasoline) - Primarily for North American markets

Performance

Horsepower 2.0L:

Approximately 135-140 hp

Torque 2.0L:

Approximately 130-135 lb-ft

Horsepower 2.5L:

Approximately 155-160 hp

Torque 2.5L:

Approximately 160-165 lb-ft

Horsepower 2.7L:

Approximately 170-175 hp

Torque 2.7L:

Approximately 175-180 lb-ft

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline

🔧 Transmission

Standard

Transmission Type Standard:

5-speed Manual Transmission

Optional

Transmission Type Optional:

4-speed Automatic Transmission (with overdrive)

Features

AWD Engagement:

Full-time 4WD (4-mode, electronically controlled center differential with lock)

📐 Dimensions

Exterior

Wheelbase:

Approximately 2500 mm (98.4 in) for 5-door models

Length:

Approximately 4465 mm (175.8 in) for 5-door models

Width:

Approximately 1810 mm (71.3 in)

Height:

Approximately 1695 mm (66.7 in) for 5-door models

Weights

Curb Weight:

Varies by engine and drivetrain, typically starting around 1500 kg (3300 lbs)

🛡️ Safety Features

Ratings

NHTSA Front Impact:

Good (for both driver and passenger in 2005 models).

NHTSA Side Impact:

Good (for both front and rear passengers in 2005 models).

Active Features

Standard Anti-lock Braking System (ABS)

Traction Control:

Available Traction Control System (TCS) and Electronic Stability Program (ESP) on some trims.

Passive Features

Airbags:

Driver and front passenger airbags standard. Available side curtain airbags on some models.

Seatbelts:

Front seat pretensioners and load limiters.

💡 Technology Features

Infotainment

Audio System:

Typically a single-CD player with AM/FM radio, often with optional premium audio system and steering wheel audio controls.

Display:

Basic digital display for clock and radio information. No integrated navigation or touchscreen in base models.

Driver Assistance

Cruise Control:

Available as an option or standard on higher trim levels.

Keyless Entry:

Available on many trim levels.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first (under normal driving conditions).

Engine Air Filter Replacement:

Every 30,000 miles (48,000 km) or as needed based on inspection.

Spark Plug Replacement 2.0L:

Every 60,000 miles (96,000 km) (Iridium type plugs).

Transmission Fluid Change Automatic:

Every 30,000-45,000 miles (48,000-72,000 km).

Fluid Specifications

Engine Oil Type:

API SN or ILSAC GF-5 certified synthetic engine oil, SAE 5W-30 recommended.

Coolant Type:

Suzuki Super Long Life Coolant (SLLC) or equivalent silicate-free, orange-colored antifreeze/coolant (50/50 mix with distilled water).

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Transmission Fluid Automatic:

Suzuki ATF-3317 or equivalent Dexron III/Mercon compatible fluid.

Transmission Fluid Manual:

API GL-4 or GL-5 gear oil, SAE 75W-90.

Power Steering Fluid:

Dexron III/Mercon compatible ATF.

Known Issues

Common Problems:

Some reports of premature strut/shock absorber wear, minor electrical glitches (e.g., power window regulators), and catalytic converter issues on higher mileage vehicles. AWD system requires regular maintenance.

📚 Vehicle History

Brand Heritage

Suzuki Offroad Legacy:

Suzuki has a long-standing reputation for producing capable and durable off-road vehicles, starting with models like the SJ410/Samurai.

Model Evolution

Second Generation Launch:

The second generation (JT) Grand Vitara was launched for the 2006 model year in most markets, with a 2005 introduction in select regions.

Key Changes From First Gen:

Shifted from body-on-frame to unibody construction for improved on-road comfort and handling, though retained a ladder frame integrated into the unibody for enhanced rigidity and off-road capability.

Production

Manufacturing Locations:

Primarily manufactured in Japan, with some assembly occurring in other global locations.

🏆 Awards & Recognition

Recognitions

Safety Awards:

Achieved good ratings in NHTSA crash tests for its model year, indicating solid structural integrity.