Suzuki ATV LT 250 Quad Sport 2005 Factory Service Repair Man

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The LT-F250 Quad Sport, produced in 2005, is a capable All-Terrain Vehicle (ATV) designed for both recreational and utility purposes. Building on a legacy of producing reliable and durable ATVs,...

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Type: Atv

Vendor:

Sku: 50623

Tags: 2005 Atv LT 250 Quad Sport Misc Motorcycles Suzuki

Product variants

Description

The LT-F250 Quad Sport, produced in 2005, is a capable All-Terrain Vehicle (ATV) designed for both recreational and utility purposes. Building on a legacy of producing reliable and durable ATVs, the Quad Sport offers a balanced combination of performance and practicality. Its robust engineering ensures dependable operation across various terrains, making it a trusted companion for outdoor adventures and demanding tasks. The model is recognized for its user-friendly design and solid performance characteristics, characteristic of a commitment to quality in the ATV market. This comprehensive Factory Service Repair Manual provides in-depth guidance for the 2005 LT-F250 Quad Sport. Covering over 300 pages of detailed information, it includes extensive procedures for engine overhaul, transmission maintenance, fuel system servicing, electrical system diagnostics, suspension and brake repairs, steering adjustments, and frame/bodywork. The manual also details routine maintenance schedules, troubleshooting guides for common issues, and rebuild procedures, offering factory-level detail for owners and technicians. Its clear, concise instructions and detailed diagrams are designed to facilitate effective maintenance and repair, ensuring the longevity and optimal performance of your ATV.

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

LT-F250 Quad Sport

Year:

Vehicle Type:

All-Terrain Vehicle (ATV)

Product Name:

Suzuki ATV LT 250 Quad Sport 2005 Factory Service Repair Manual

👋 Introduction

Market Position

Target Audience:

Owners, mechanics, service centers seeking in-depth repair information

Competitive Analysis

Advantage:

Authentic factory data, equivalent to official dealer workshop manuals

Key Features

Diagrams:

Detailed step-by-step diagrams and illustrations

Instructions:

Clear, concise instructions for all procedures

📋 Manual Details

Coverage Areas

Comprehensive Coverage:

Page Count

Estimated Pages:

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine:

Full overhaul, tuning, diagnostics, lubrication, cooling

Transmission:

Clutch, gearbox, driveline, final drive maintenance and repair

Fuel System:

Carburetor adjustment, fuel pump, fuel tank, lines

Electrical System:

Ignition system, lighting, battery, charging system, starter motor, wiring diagrams

Suspension:

Front and rear suspension, shocks, springs, linkages

Brakes:

Hydraulic brake system, calipers, master cylinders, lines, pads, rotors

Steering:

Handlebar, steering shaft, tie rods, ball joints

Frame And Bodywork:

Chassis, fenders, plastics, seat, graphics

Wheels And Tires:

Wheel bearing maintenance, tire pressure specifications

Exhaust System:

Muffler, header pipe inspection and replacement

Procedures Included

Maintenance:

Oil changes, filter replacements, spark plug service, chain adjustment, general inspection

Troubleshooting:

Diagnostic charts, common problem identification and solutions

Repair:

Component disassembly, reassembly, and adjustment for all covered systems

Rebuild:

Engine and transmission overhaul procedures

Technical Depth

Depth:

Factory-level detail, suitable for professional technicians and advanced DIY enthusiasts

📊 Manual Specifications

File Format

Searchable Text:

Printable:

Print Quality

Image Resolution:

High-resolution for clear diagrams

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-Stroke, SOHC, Air-Cooled

Displacement:

246 cc (Cubic Centimeters)

Bore X Stroke:

66.0 mm x 72.0 mm

Compression Ratio:

9.2:1

Cylinder Arrangement:

Single Cylinder

Performance

Horsepower:

Approx. 15-18 HP (estimated, may vary slightly)

Torque:

Approx. 13-15 lb-ft (estimated)

Fuel System

Carburetor:

Mikuni VM24SS (or similar)

Fuel Type:

Unleaded Gasoline (87 Octane Recommended)

Fuel Tank Capacity:

3.2 US gal (12.0 L)

Lubrication

Oil Type:

SAE 10W-40 API SE, SF or SG

Oil Capacity W Filter:

1.8 L (1.9 US qt)

Cooling

Cooling Method:

Air-Cooled

Ignition

Ignition System:

CDI (Capacitor Discharge Ignition)

Starting

Starter:

Electric Starter

🔧 Transmission

Standard

Transmission Type:

5-Speed Manual with Reverse

Clutch Type:

Wet, Multi-Plate

Drive System:

Final Drive:

O-Ring Sealed Chain Drive

Fluid Specifications

Transmission Oil Type:

SAE 80W API GL-4

Fluid Capacities

Transmission Oil Capacity:

0.7 L (0.7 US qt)

📐 Dimensions

Exterior

Overall Length:

1810 mm (71.3 in)

Overall Width:

1050 mm (41.3 in)

Overall Height:

1065 mm (41.9 in)

Wheelbase:

1205 mm (47.4 in)

Ground Clearance:

255 mm (10.0 in)

Weights

Dry Weight:

206 kg (454 lbs)

Curb Weight:

Approx. 220 kg (485 lbs)

Wheels And Tires

Front Tires:

AT25x8-12

Rear Tires:

AT25x10-12

Wheel Bolt Pattern:

4/110 (common for Suzuki ATVs of this era)

🛡️ Safety Features

Ratings

Safety Standards:

Meets EPA standards, ANSI/SVIA 1-2001 guidelines for recreational ATVs

Active Features

Throttle Limiter:

Thumb throttle with throttle limiter screw

Passive Features

Lighting:

Halogen headlights and taillight

💡 Technology Features

Infotainment

Infotainment Features:

N/A (Basic ATV design)

Driver Assistance

Driver Assistance Features:

N/A (Basic ATV design)

Connectivity

Connectivity Features:

N/A (Basic ATV design)

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 100 hours or 6 months, whichever comes first

Air Filter Cleaning:

Every 50 hours or 3 months, more often in dusty conditions

Spark Plug Service:

Inspect every 50 hours, replace as needed

Chain Lubrication Adjustment:

Every 25 hours or 1 month

Valve Clearance Check:

Every 500 hours or 24 months

Fluid Specifications

Brake Fluid Type:

DOT 3

Known Issues

Common Wear Items:

Brake pads, tires, chain and sprockets, carburetor jets (clogging)

Potential Electrical Issues:

Stator or regulator/rectifier failure over time; corrosion in connectors.

Carburetor Tuning:

May require periodic cleaning and adjustment due to fuel variability or buildup.

Part Numbers

Oil Filter Part Number Example:

OEM equivalent or common aftermarket (e.g., K&N KN-111, HF111)

Spark Plug Part Number Example:

NGK CR6HSA (or equivalent)

📚 Vehicle History

Brand Heritage

Manufacturer:

Suzuki Motor Corporation

Model Evolution

Quad Sport Legacy:

Part of Suzuki's long-standing line of reliable and capable ATVs, known for performance and durability.

Production

Production Period:

Mid-2000s era, popular model for recreational and utility use.

🏆 Awards & Recognition

Recognitions

Brand Recognition:

Suzuki ATVs are recognized for their reliability and performance in their class.

Ratings

Consumer Ratings General:

Generally positive for durability and ease of maintenance.