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Suzuki ATV LT 250 Quad Sport 2005 Digital Service Repair Man

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This manual covers the 2005 LT250 Quad Sport, an all-terrain vehicle renowned for its reliable performance and versatility in various off-road conditions. The legacy in ATV manufacturing is evident in...
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Type: Atv
Vendor:
Sku: 50669
Suzuki ATV LT 250 Quad Sport 2005 Digital Service Repair ManSuzuki ATV LT 250 Quad Sport 2005 Digital Service Repair ManSuzuki ATV LT 250 Quad Sport 2005 Digital Service Repair ManSuzuki ATV LT 250 Quad Sport 2005 Digital Service Repair Man
This manual covers the 2005 LT250 Quad Sport, an all-terrain vehicle renowned for its reliable performance and versatility in various off-road conditions. The legacy in ATV manufacturing is evident in the LT250 Quad Sport's robust engineering, featuring a 246 cc air-cooled engine, a 5-speed manual transmission with an automatic clutch, and shaft drive. Its capable chassis, hydraulic disc brakes, and comfortable ergonomics make it suitable for recreational riding and utility tasks. The 2005 model represents a generation known for its dependable operation and straightforward maintenance, reflecting a commitment to quality in the recreational vehicle market. This comprehensive Service and Repair Manual is designed to assist owners, mechanics, and technicians in maintaining and repairing the 2005 LT250 Quad Sport. It provides detailed, step-by-step instructions for all major systems, including the engine, fuel system, transmission, drivetrain, suspension, brakes, steering, and electrical systems. The manual covers routine maintenance, troubleshooting common issues, complete repair procedures, and engine/transmission rebuilds, supported by high-resolution diagrams and essential technical specifications. Its practical approach ensures that users can effectively diagnose problems, perform necessary adjustments, and keep their ATV in optimal working condition, maximizing its lifespan and performance.
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
LT250 Quad Sport
Year:
2005
Vehicle Type:
All-Terrain Vehicle (ATV)
👋 Introduction
Market Position
Target Audience:
Suzuki LT250 Quad Sport 2005 owners, mechanics, and DIY enthusiasts
Value Proposition:
Enables owners to perform all maintenance and repair tasks, saving money and ensuring longevity
Competitive Analysis
Competitor Manuals:
Offers comparable depth to factory service manuals but in a more accessible digital format
Key Features
Comprehensiveness:
Covers all aspects of the ATV, from routine checks to complete engine rebuilds
Practicality:
Provides actionable steps and diagnostic guidance for real-world repairs
📋 Manual Details
Coverage Areas
Manual Type:
Service and Repair Manual
Language:
English
Format:
Digital (likely PDF)
Page Count:
Estimated 200-400 pages (typical for comprehensive service manuals)
📖 Manual Coverage
Systems Covered
Engine:
Full engine overhaul, disassembly, assembly, tuning, troubleshooting
Fuel System:
Carburetor service, fuel pump, fuel tank, fuel lines, filtration
Ignition System:
CDI unit, spark plugs, ignition coil, timing
Transmission:
Clutch service, gear shifting mechanism, transmission disassembly and reassembly
Drivetrain:
Shaft drive, universal joints, rear axle, differential (if applicable)
Suspension:
Front and rear suspension components, shock absorbers, A-arms, bushings, bearings
Brakes:
Hydraulic brake system, calipers, master cylinders, brake lines, brake pads, rotors, bleeding procedures
Steering:
Steering shaft, tie rods, steering knuckles, wheel alignment
Electrical System:
Wiring diagrams, battery, charging system (stator, regulator/rectifier), lighting, switches, fuses, starter motor
Cooling System:
Air-cooled engine operation, heat dissipation
Frame And Bodywork:
Frame inspection, body panel removal and installation, fenders, seat
Wheels And Tires:
Tire pressure, tire wear, wheel bearing service
Procedures Included
Maintenance:
Scheduled maintenance tasks, oil changes, filter replacements, lubrication, valve adjustments
Troubleshooting:
Diagnostic charts for common problems, symptom-based troubleshooting
Repair:
Step-by-step repair instructions for all major components and systems
Rebuilding:
Complete engine and transmission rebuild procedures
Diagnostics:
Fault finding, electrical system diagnostics
Adjustments:
Carburetor adjustments, clutch adjustments, brake adjustments
Technical Depth
Depth:
Comprehensive (from basic maintenance to full engine and transmission overhaul)
Detail Level:
Highly detailed with exploded diagrams, torque specifications, and special tool requirements
📊 Manual Specifications
File Format
Digital Format:
Likely PDF (Portable Document Format)
Searchability:
Assumed to be text-searchable for quick information retrieval
Printability:
Designed for printing specific sections or the entire manual
Print Quality
Image Resolution:
High-resolution diagrams and illustrations for clarity
Binding Type
Digital Binding:
N/A (Digital format)
Paper Type
Digital Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC
Displacement:
246 cc (Cubic Centimeters)
Bore X Stroke:
66.0 mm x 72.0 mm (Typical for this model, confirm in manual)
Cooling System:
Air-cooled
Compression Ratio:
9.2:1 (Typical for this model, confirm in manual)
Performance
Horsepower:
Approx. 19-20 HP (Estimated, manual will provide exact)
Torque:
Approx. 14-15 lb-ft (Estimated, manual will provide exact)
Fuel System
Carburetor:
Mikuni VM Series (e.g., VM26SS or similar, manual will specify exact model)
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
3.2 US gal (Approx. 12.1 Liters, manual will confirm exact)
🔧 Transmission
Standard
Transmission Type:
5-speed manual with automatic clutch
Gear Ratios:
Specific gear ratios detailed within the manual
Clutch Type:
Wet, multi-plate, automatic clutch
Optional
Optional Transmissions:
N/A for this model year
Features
Final Drive:
Shaft drive
Transmission Fluid Type:
API GL-5 Gear Oil SAE 80 (Typical, manual will specify exact and capacity)
📐 Dimensions
Exterior
Length:
Approx. 72.6 in (1845 mm)
Width:
Approx. 45.1 in (1145 mm)
Height:
Approx. 43.5 in (1105 mm)
Wheelbase:
Approx. 48.8 in (1240 mm)
Ground Clearance:
Approx. 7.1 in (180 mm)
Weights
Dry Weight:
Approx. 452 lbs (205 kg)
Curb Weight:
Approx. 470 lbs (213 kg) (with fluids)
Towing Capacity:
Not specified for typical recreational ATVs; check manual for any limitations.
🛡️ Safety Features
Ratings
Atv Safety Standards:
Adherence to industry safety standards for ATVs (e.g., ANSI/SVIA)
Active Features
Braking System:
Front and rear hydraulic disc brakes for reliable stopping power
Passive Features
Chassis Design:
Stable chassis designed for off-road stability
Lighting:
Headlights and taillight for visibility
Operator Interface:
Ergonomically designed controls for ease of operation
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic utility vehicle)
Driver Assistance
Driver Assistance Features:
N/A
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1000 km or 6 months (typical, manual will specify exact)
Air Filter Cleaning:
Every 100 hours or annually (typical, manual will specify exact)
Spark Plug Replacement:
Every 6000 km or 3 years (typical, manual will specify exact)
Valve Clearance Check:
Every 2000 km or annually (typical, manual will specify exact)
Fluid Specifications
Engine Oil Type:
Suzuki recommends an SAE 10W-40 API SE, SF or SG classification engine oil. Manual will confirm.
Engine Oil Capacity:
Approx. 1.6 Liters (without filter change) / 1.8 Liters (with filter change) (manual will confirm exact)
Brake Fluid Type:
DOT 3 or DOT 4 (manual will confirm exact)
Known Issues
Carburetor Clogging:
Common issue with fuel-related debris, requiring regular cleaning and proper fuel storage.
Suspension Bushings:
Wear and tear on suspension bushings can lead to play and poor handling over time.
Electrical Connections:
Corrosion or loose connections in electrical connectors can cause intermittent issues.
Drive Shaft U Joints:
Lubrication and inspection of U-joints are crucial to prevent premature wear.
📚 Vehicle History
Brand Heritage
Suzuki Atv Legacy:
Suzuki has a long-standing reputation for producing reliable and performance-oriented ATVs.
Model Evolution
Lt250 Quad Sport Lineage:
The Quad Sport line has been a popular entry-level to mid-range ATV for Suzuki, known for its versatility.
Production
Production Years:
The LT250 Quad Sport model was produced for several years, with the 2005 model being a representative of its generation.
🏆 Awards & Recognition
Recognitions
Atv Awards:
No specific awards commonly cited for this model year; known for reliability and performance in its class.
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