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2005 Yamaha MAJESTY Motorcycle Service Repair Manual
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Basic Information Identification Make: Yamaha Model: Majesty Model Variant: YP250G Year: 2005 Codes Engine Code: H404E Chassis Code: 4UC Introduction Market Position Segment: Maxi-scooter, commuter-oriented, touring capable Target Audience: Urban...
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| Basic Information | |
| Identification | |
| Make: | Yamaha |
| Model: | Majesty |
| Model Variant: | YP250G |
| Year: | 2005 |
| Codes | |
| Engine Code: | H404E |
| Chassis Code: | 4UC |
| Introduction | |
| Market Position | |
| Segment: | Maxi-scooter, commuter-oriented, touring capable |
| Target Audience: | Urban commuters, touring riders seeking comfort and practicality |
| Competitive Analysis | |
| Key Competitors Era: | Honda Silver Wing, Suzuki Burgman series, Aprilia Scarabeo |
| Key Features | |
| Storage: | Generous under-seat storage compartment, often accommodating two full-face helmets |
| Comfort: | Spacious seating, good wind protection from fairing and windscreen |
| Practicality: | Automatic transmission, enclosed engine, ample fuel tank range |
| Engine Type: | Liquid-cooled, four-stroke, SOHC, two-valve engine |
| Manual Details | |
| Coverage Areas | |
| Primary Coverage: | 2005 Yamaha Majesty YP250G |
| Secondary Coverage: | May include applicable information for closely related model years |
| Page Count | |
| Estimated Pages: | Approximately 350-450 pages (typical for a comprehensive service manual) |
| Manual Type | |
| Type: | Factory Service Manual / Repair Manual |
| Language | |
| Language: | English |
| Format | |
| Format: | Digital (PDF) |
| Manual Coverage | |
| Systems Covered | |
| Engine Mechanical: | Complete disassembly, inspection, repair, and reassembly of engine components (cylinder, piston, crankshaft, connecting rod, valves, camshaft, etc.) |
| Fuel System: | Carburetor (CV type) overhaul, adjustment, fuel pump, fuel lines, fuel filter maintenance |
| Cooling System: | Radiator, coolant, fan, thermostat maintenance and testing |
| Ignition System: | CDI unit, ignition coil, spark plug, stator, troubleshooting |
| Electrical System: | Wiring diagrams, battery, charging system (alternator, regulator/rectifier), lighting (headlight, taillight, signals), starting system (starter motor, starter clutch) |
| Transmission: | Automatic Continuously Variable Transmission (CVT) system, drive belt inspection/replacement, clutch operation, torque converter |
| Brakes: | Front and rear brake systems (disc brakes), brake caliper service, master cylinder overhaul, brake fluid replacement, bleeding procedures |
| Suspension: | Front fork (telescopic), rear shock absorber, swingarm maintenance, bearing service |
| Steering: | Handlebar, steering stem, steering bearings maintenance and adjustment |
| Bodywork And Frame: | Panel removal/installation, seat, fairings, storage compartment access, frame inspection |
| Wheels And Tires: | Wheel bearing service, tire inspection and replacement, wheel balancing |
| Exhaust System: | Muffler, exhaust pipe maintenance and inspection |
| Procedures Included | |
| Routine Maintenance: | Oil changes, filter replacements, spark plug checks, chain lubrication (if applicable), brake adjustments, tire pressure checks |
| Diagnostic Troubleshooting: | Step-by-step troubleshooting guides for common and uncommon issues, electrical system diagnosis, engine performance problems |
| Repair Procedures: | Detailed instructions for component removal, installation, and repair across all major vehicle systems |
| Rebuilds: | Engine and transmission rebuild procedures |
| Adjustments: | Valve clearance, carburetor idle speed, throttle cable, brake lever adjustments |
| Torque Specifications: | All critical fastener torque values for assembly and disassembly |
| Technical Depth | |
| Depth: | Comprehensive, factory-level detail suitable for professional technicians and advanced DIY enthusiasts |
| Detail Level: | Includes detailed diagrams, exploded views, specifications, and step-by-step instructions |
| Manual Specifications | |
| File Format | |
| Digital Format: | PDF (Portable Document Format) |
| Searchable Text: | Yes (typically, allowing for quick keyword searches) |
| Printability: | Yes, pages can be printed for physical use |
| Print Quality | |
| Quality: | High-resolution, clear text and diagrams |
| Binding Type | |
| Physical Binding: | N/A (Digital Format) |
| Paper Type | |
| Physical Paper: | N/A (Digital Format) |
| Engine Specifications | |
| Primary Engine | |
| Engine Type: | Liquid-cooled, four-stroke, SOHC, parallel-twin (although the YP250G uses a single cylinder) |
| Engine Configuration: | Single-cylinder |
| Displacement: | 249.7 cc |
| Bore X Stroke: | 70.0 mm x 64.1 mm |
| Compression Ratio: | 10.0:1 |
| Valves Per Cylinder: | 2 |
| Cooling Method: | Liquid-cooled |
| Performance | |
| Horsepower Est: | Approximately 20-22 HP @ 7,500 RPM (specifications vary by region) |
| Torque Est: | Approximately 20-22 Nm @ 6,000 RPM (specifications vary by region) |
| Fuel System | |
| Fuel Delivery: | Carburetor (Mikuni CV type) |
| Fuel Type: | Unleaded gasoline, minimum 87 octane |
| Fuel Tank Capacity: | 13.2 Liters (3.5 US gal) |
| Transmission | |
| Standard | |
| Type: | Automatic Continuously Variable Transmission (CVT) |
| Drive Type: | Belt drive to rear wheel |
| Features | |
| Clutch Type: | Automatic centrifugal clutch |
| Gear Reduction: | Planetary gear reduction |
| Transmission Fluid Type: | Yamaha Genuine Gear Oil API GL-4 SAE 80W-90 (or equivalent) |
| Dimensions | |
| Exterior | |
| Length: | 2235 mm (88.0 in) |
| Width: | 780 mm (30.7 in) |
| Height: | 1435 mm (56.5 in) |
| Wheelbase: | 1540 mm (60.6 in) |
| Ground Clearance: | 130 mm (5.1 in) |
| Seat Height: | 780 mm (30.7 in) |
| Weights | |
| Dry Weight: | 173 kg (381 lbs) |
| Wet Weight: | 185 kg (408 lbs) (approximate, with all fluids) |
| Max Load Capacity: | 150 kg (330 lbs) (rider + cargo) |
| Safety Features | |
| Ratings | |
| Crash Test Ratings: | N/A (Motorcycle safety ratings are not typically standardized like automobiles) |
| Active Features | |
| Braking System: | Front: Hydraulic disc brake; Rear: Hydraulic disc brake |
| Lighting: | Halogen headlight, LED taillight, turn signals |
| Passive Features | |
| Frame Construction: | Steel tube frame |
| Storage Security: | Lockable seat and storage compartment |
| Technology Features | |
| Infotainment | |
| Instrument Cluster: | Analog speedometer, tachometer, fuel gauge, odometer, trip meter, coolant temperature gauge, indicator lights |
| Lighting Tech: | Halogen projector-beam headlight for improved visibility |
| Driver Assistance | |
| ABS: | Not typically equipped on this model variant. |
| Connectivity | |
| Smart Device Integration: | Not available |
| Maintenance | |
| Service Intervals | |
| Engine Oil Change: | Every 4,000 km (2,500 miles) or 6 months |
| Oil Filter Replacement: | Every 8,000 km (5,000 miles) or 12 months |
| Spark Plug Inspection: | Every 4,000 km (2,500 miles) |
| Air Filter Cleaning: | Every 4,000 km (2,500 miles), replacement as needed |
| Cvt Belt Inspection: | Every 8,000 km (5,000 miles) |
| Brake Fluid Replacement: | Every 2 years or 12,000 km (7,500 miles) |
| Coolant Replacement: | Every 2 years or 24,000 km (15,000 miles) |
| Fluid Specifications | |
| Engine Oil Type: | Yamalube 4 (or API SG, JASO MA) 10W-40 |
| Engine Oil Capacity: | 1.7 Liters (1.8 US qt) without filter change; 1.9 Liters (2.0 US qt) with filter change |
| Cooling Fluid Type: | Yamaha Coolant (or equivalent ethylene glycol-based antifreeze with distilled water, 50:50 mixture) |
| Cooling Fluid Capacity: | 1.3 Liters (1.4 US qt) |
| Known Issues | |
| Common Wear Items: | CVT drive belt, brake pads, suspension bushings, starter brushes |
| Potential Engine Issues: | Minor oil consumption typical for the engine design; proper maintenance is key to longevity. |
| Electrical Notes: | While generally reliable, wiring harness connections and the regulator/rectifier can be points of inspection over time. |
| Vehicle History | |
| Brand Heritage | |
| Yamaha Legacy: | Yamaha Motor Company, Ltd. is a Japanese manufacturer of motorcycles, marine products, and other motorized products. Renowned for innovation and performance in the powersports industry since its founding in 1955. |
| Model Evolution | |
| Majesty Lineage: | The Majesty line has been a cornerstone of Yamaha's maxi-scooter offerings, emphasizing comfort, practicality, and smooth performance for urban and touring use. The YP250G is a key model within this successful series. |
| Production | |
| Manufacturing Location: | Japan (primarily) |
| Model Years Covered: | This manual specifically covers the 2005 model year, but the Majesty platform saw continuous development across many years. |
| Awards & Recognition | |
| Recognitions | |
| Awards And Accolades: | While specific awards for the 2005 Majesty are not widely publicized, the Majesty line has consistently been recognized for its blend of comfort, performance, and practicality in the maxi-scooter segment, leading to strong sales and owner satisfaction. |