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2005 Yamaha TT-R125(T) TT-R125E(T) TT-R125LW(T) TT-R125LWE(T) Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Yamaha Model: TT-R125 Model Variants: TT-R125(T), TT-R125E(T), TT-R125LW(T), TT-R125LWE(T) Year: 2005 Product Type: Service Repair Workshop Manual 👋 Introduction Market Position Target Audience: Yamaha TT-R125...
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Type: Motorcycle
Vendor:
Sku: 336218
2005 Yamaha TT-R125(T) TT-R125E(T) TT-R125LW(T) TT-R125LWE(T) Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
TT-R125
Model Variants:
TT-R125(T), TT-R125E(T), TT-R125LW(T), TT-R125LWE(T)
Year:
2005
Product Type:
Service Repair Workshop Manual
👋 Introduction
Market Position
Target Audience:
Yamaha TT-R125 owners, mechanics, technicians, and enthusiasts.
Purpose:
To provide comprehensive repair, maintenance, and diagnostic information for the specified Yamaha TT-R125 models.
Competitive Analysis
Manual Quality:
Factory-level detail, superior to generic aftermarket guides.
Key Features
Completeness:
100% complete, covering all aspects of service and repair.
Illustrations:
Includes detailed exploded views and step-by-step diagrams.
📋 Manual Details
Coverage Areas
Primary Coverage:
2005 Yamaha TT-R125, TT-R125E, TT-R125LW, TT-R125LWE
Page Count
Estimated Page Count:
300+
Manual Type
Type:
Factory Service Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, disassembly, assembly, inspection, tuning, carburetion, ignition system, lubrication system, cooling system (air-cooled).
Transmission:
Gearbox inspection, maintenance, repair, clutch operation, shift mechanism.
Chassis:
Frame inspection, front suspension (forks), rear suspension (shock absorber, swingarm), steering system, wheels, hubs, spokes, bearings.
Brakes:
Front and rear brake systems (drum or disc depending on variant), hydraulic components, brake pad replacement, bleeding procedures.
Electrical:
Wiring diagrams, lighting system, ignition system components, battery, charging system (if applicable), troubleshooting electrical faults.
Fuel System:
Carburetor model and tuning, fuel lines, fuel tank, fuel petcock.
Bodywork:
Plastic body panels, seat, fenders, handle bars, controls.
Procedures Included
Maintenance:
Regular maintenance checks, oil changes, filter replacements, chain adjustment, spark plug service, valve clearance adjustment.
Troubleshooting:
Diagnostic charts for common problems, symptom-based troubleshooting guides, electrical system diagnostics.
Repair:
Step-by-step instructions for component removal, installation, and repair for all major vehicle systems.
Rebuilds:
Comprehensive instructions for engine and transmission component rebuilding.
Specifications:
Torque specifications for critical fasteners, engine tolerances, fluid capacities, wiring diagrams.
Technical Depth
Depth:
Expert level. Covers everything from routine maintenance to complete engine and chassis rebuilds.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Fully searchable text for quick information retrieval.
Print Quality
Resolution:
High-resolution scans for clear image reproduction.
Illustrations:
Detailed, factory-quality illustrations and diagrams.
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Type:
Four-stroke, SOHC, Air-cooled
Displacement:
124 cc
Bore X Stroke:
54 mm x 54.5 mm
Compression Ratio:
9.5:1
Valve Clearance Intake:
0.08 - 0.12 mm (Cold)
Valve Clearance Exhaust:
0.12 - 0.16 mm (Cold)
Performance
Horsepower Approx:
Approx. 10-12 HP (varies slightly by specific model variant and tuning)
Torque Approx:
Approx. 7-8 lb-ft (varies slightly)
Fuel System
Carburetor Model:
Mikuni VM20SS (typical)
Fuel Type:
Unleaded gasoline (91 octane or higher recommended)
🔧 Transmission
Standard
Type:
5-speed constant mesh
Clutch Type:
Wet, multi-plate
Optional
Electric Start:
Available on 'E' and 'LWE' models (TT-R125E, TT-R125LWE)
Features
Gear Ratios:
Detailed in manual, specific ratios depend on model variant.
📐 Dimensions
Exterior
Wheelbase Lw:
Approx. 50.2 inches (1275 mm) for LW models
Seat Height Lw:
Approx. 31.7 inches (805 mm) for LW models
Ground Clearance Lw:
Approx. 11.2 inches (285 mm) for LW models
Weights
Wet Weight Lw:
Approx. 176 lbs (80 kg) for LW models
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Off-road motorcycle, not subject to automotive crash testing standards)
Active Features
Brakes:
Drum brakes front and rear (standard), disc brake front (some variants, e.g., TT-R125LWE).
Passive Features
Frame Construction:
Steel semi-double cradle frame for durability.
💡 Technology Features
Infotainment
Features:
N/A (Basic off-road motorcycle, no infotainment system).
Driver Assistance
Features:
N/A (No electronic driver assistance features).
Connectivity
Features:
N/A (No connectivity features).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1000 km or 6 months, whichever comes first.
Air Filter Cleaning:
Every 500 km or as needed based on operating conditions.
Spark Plug Inspection:
Every 1000 km.
Chain Lubrication Adjustment:
Every 300 km or as needed.
Valve Clearance Check:
Every 4000 km.
Fluid Specifications
Engine Oil Type:
Yamalube 4 (or equivalent) SAE 10W-30 API SG or higher.
Engine Oil Capacity:
1.20 L (without filter change), 1.30 L (with filter change).
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Carburetor Fouling:
Can occur with infrequent use or poor fuel quality, requires cleaning and adjustment.
Suspension Wear:
Bushings and seals in forks and shock can wear over time, especially with aggressive riding.
Clutch Slippage:
Can occur from excessive use or worn clutch plates/springs.
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Corporation, known for performance and reliability in motorcycles and powersports.
Model Evolution
Tt R Lineage:
Part of Yamaha's popular TT-R line of off-road recreational motorcycles, designed for youth and entry-level riders.
Production
Introduction Year:
The TT-R125 platform was introduced prior to 2005, with continuous updates.
Manufacturing Location:
Primarily Japan and other Yamaha global manufacturing facilities.
🏆 Awards & Recognition
Recognitions
Industry Awards:
The TT-R125 line has been consistently recognized by off-road enthusiasts and publications for its user-friendliness and value.
Ratings
Reliability Rating:
Generally high reliability for its class when properly maintained.
Certifications
Emissions:
Meets relevant emissions standards for its production year and market.
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