2005 Yamaha XG250 Tricker Service Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: XG250 Tricker Year: 2005 Codes Model Code: XG250 👋 Introduction Market Position Segment: Lightweight dual-sport motorcycle Target Audience: Beginner riders, urban commuters, off-road...

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Type: Motorcycle

Vendor:

Sku: 605676

Tags: 2005 Motorcycle Motorcycles XG250 Tricker Yamaha

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Description

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

XG250 Tricker

Year:

Codes

Model Code:

XG250

👋 Introduction

Market Position

Segment:

Lightweight dual-sport motorcycle

Target Audience:

Beginner riders, urban commuters, off-road enthusiasts seeking maneuverability

Competitive Analysis

Competitors:

Honda CRF250L (later model), Kawasaki KLX250S (later model), Suzuki DR-Z250

Key Features

Design Philosophy:

Compact, lightweight, and agile design emphasizing maneuverability and ease of use

Unique Selling Proposition:

Unique styling, approachable performance, and versatility for both on-road and light off-road use

📋 Manual Details

Coverage Areas

Engine:

Complete engine overhaul and component repair

Transmission:

Clutch, gearbox, shifting mechanisms

Fuel System:

Carburetor tuning, fuel pump, fuel lines, tank

Ignition System:

CDI, spark plugs, wiring

Exhaust System:

Muffler, header pipes, gaskets

Cooling System:

Radiator, hoses, coolant specifications

Electrical System:

Wiring diagrams, lighting, charging system, battery

Chassis:

Frame, suspension, steering

Brakes:

Front and rear brake systems, hydraulics, pad replacement

Wheels Tires:

Tire pressure, wheel bearing maintenance

Bodywork:

Fairings, seat, fenders, maintenance

Troubleshooting:

Diagnostic procedures for common issues

Periodic Maintenance:

Service intervals and recommended checks

Technical Specifications:

Detailed component specifications and tolerances

Page Count

Pages:

Manual Type

Type:

Factory Service Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanics:

Full engine disassembly, inspection, and reassembly

Transmission Operation:

Detailed explanations of gearbox functionality and maintenance

Electrical Diagnostics:

Comprehensive wiring diagrams for all electrical components

Suspension And Steering:

Fork servicing, shock absorber adjustment, steering head bearing maintenance

Braking System Overhaul:

Hydraulic system bleeding, caliper and master cylinder repair

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug checks, chain adjustments

Component Repair:

Detailed instructions for repairing or replacing specific parts

Troubleshooting Guides:

Step-by-step diagnostic flowcharts for identifying and resolving problems

Torque Specifications:

Precise torque values for all critical fasteners

Special Tool Identification:

Listing of required special tools for specific tasks

Technical Depth

Depth:

Comprehensive; covers basic maintenance to full engine rebuilds and electrical system diagnostics

📊 Manual Specifications

File Format

Compatibility:

Viewable on all devices with PDF reader (Windows, macOS, Linux, iOS, Android)

Print Quality

Resolution:

High-resolution images and clear text for easy reading and printing

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Type:

4-stroke, SOHC, 2-valve, air-cooled

Displacement:

249 cc (249.4 cm³)

Bore X Stroke:

74.0 mm x 58.0 mm

Compression Ratio:

9.5:1

Engine Code:

Performance

Horsepower Approx:

16.4 HP @ 7,000 rpm (estimated)

Torque Approx:

18.2 Nm @ 5,500 rpm (estimated)

Fuel System

Carburetor:

Mikuni VM26 (constant velocity)

Fuel Tank Capacity:

10.0 Liters (2.6 US gallons)

Fuel Type:

Unleaded gasoline

Fuel Delivery:

Carburetor

🔧 Transmission

Standard

Type:

5-speed constant mesh

Clutch:

Wet, multiple disc

Features

Final Drive:

Chain drive

Gear Ratios:

Refer to manual for specific ratios

📐 Dimensions

Exterior

Length:

1,970 mm (77.6 in)

Width:

805 mm (31.7 in)

Height:

1,135 mm (44.7 in)

Wheelbase:

1,330 mm (52.4 in)

Ground Clearance:

225 mm (8.9 in)

Seat Height:

845 mm (33.3 in)

Weights

Dry Weight:

123 kg (271 lbs)

Wet Weight:

128 kg (282 lbs) (approx, with all fluids)

Gross Vehicle Weight Rating:

Refer to vehicle chassis plate

🛡️ Safety Features

Ratings

Safety Certifications:

CE, EPA (market dependent)

Active Features

Lighting:

Halogen headlight, LED tail light

Passive Features

Frame Construction:

Steel diamond frame

💡 Technology Features

Infotainment

Instrument Cluster:

Analog speedometer, digital odometer, trip meter, fuel gauge, clock, indicator lights

Driver Assistance

Rider Aids:

N/A (basic motorcycle)

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 3,000 km or 6 months, whichever comes first

Oil Filter Replacement:

Every 3,000 km or 6 months

Air Filter Cleaning:

Every 3,000 km, replace if damaged

Spark Plug Check Gap:

Every 6,000 km

Valve Clearance Check:

Every 12,000 km or 12 months

Chain Lubrication Adjustment:

Every 1,000 km or as needed

Fluid Specifications

Engine Oil:

Yamalube 4 (SAE 10W-40) or equivalent API SG or higher, JASO MA certified

Coolant:

Ethylene glycol based non-permanent type coolant (50% mixture with distilled water)

Brake Fluid:

DOT 4

Known Issues

Common Wear Items:

Clutch plates, brake pads, chain and sprockets, fork seals

Carburetor Tuning:

May require occasional adjustment due to altitude or fuel quality changes

Electrical Connections:

Corrosion can occur on older connections if not maintained

📚 Vehicle History

Brand Heritage

Manufacturer:

Yamaha Motor Company

Heritage:

Renowned for innovation in motorcycles, marine products, and musical instruments

Model Evolution

Introduction Year:

Design Concept:

Designed to offer a compact, fun, and versatile riding experience, bridging the gap between scooters and traditional dirt bikes.

Production

Production Location:

Japan

Production Period:

2004-present (with updates)

🏆 Awards & Recognition

Recognitions

Industry Awards:

N/A (Primarily a niche model with specific utility)