🏷️ Basic Information

Make:

Dodge

Model:

Ram Truck Series

Model Generations Covered:

Fourth Generation (DS/DJ)

Model Years Covered:

2006, 2007, 2008, 2009, 2010, 2011

Chassis Codes:

DS (2WD), DJ (4WD)

👋 Introduction

Market Position:

The 2006-2011 Dodge Ram Truck Series represented a significant evolution in the full-size pickup truck segment, aiming to compete with established leaders through robust engineering, diverse powertrain options, and a strong emphasis on towing and hauling capabilities. These trucks catered to both commercial users and those seeking a versatile personal vehicle.

Competitive Analysis:

Primary competitors during this era included the Ford F-Series, Chevrolet Silverado/GMC Sierra twins, and Toyota Tundra. The Dodge Ram differentiated itself with its coil-spring rear suspension (on many models), aggressive styling, and a strong focus on the HEMI V8 engine's performance.

Key Features:

The inclusion of a comprehensive, factory-level service manual for this generation of Ram trucks is critical due to the complexity of modern vehicle systems, including advanced engine management, multiple transmission options, and integrated electronic features. This manual empowers owners and independent repair shops with the same detailed information used by dealership technicians.

📋 Manual Details

Coverage Areas:

All Dodge Ram Truck Series variants, including 1500, 2500, and 3500 models.

Model Variants Covered:

Covers all body styles including Pickup, Chassis Cab, and potentially Heavy Duty variants (2500/3500) depending on specific sub-sections within the massive file.

Page Count:

9000+

Manual Type:

Service / Repair / Shop Manual

Manual Equivalence:

Equivalent to the official Chrysler (now FCA/Stellantis) service manuals provided to authorized Dodge dealerships.

Language:

English

Format:

Searchable, Printable PDF Download

Printable Feature:

Designed for printing specific sections or the entire manual, with clear page formatting.

📖 Manual Coverage

Systems Covered:

Engine Mechanical, Engine Control System (ECM), Fuel System, Ignition System, Exhaust System, Cooling System, Lubrication System, Starting System, Charging System, Manual Transmission, Automatic Transmission, Transfer Case (4WD models), Driveline, Axles, Suspension System (Front and Rear), Steering System, Brakes (ABS, Hydraulic), Brake Control System, Wheels and Tires, Body (Exterior and Interior), Body Control Modules (BCM), HVAC System, Lighting System, Instrumentation and Warning Systems, Audio System, Security System, Airbag System (SRS), Cruise Control, Power Accessories (Windows, Locks, Mirrors), Wiper and Washer System, Emissions Control System, Diagnostic Trouble Codes (DTCs), Wiring Diagrams for all systems.

Body And Chassis Systems:

Frame inspection and repair, body panel alignment, door and tailgate adjustments, interior trim removal and installation, glass replacement, bumper systems, corrosion protection measures.

Procedures Included:

Scheduled maintenance, routine inspections, component diagnosis and testing, troubleshooting guides, step-by-step repair procedures, overhaul instructions, component replacement, specifications and tolerances, torque values, special tool requirements, electrical schematic interpretation, wiring repair, diagnostic procedures using OBD-II scanners, fluid capacities and change intervals, lubrication charts.

Diagnostic Trouble Codes:

Extensive list of Diagnostic Trouble Codes (DTCs) with descriptions, potential causes, and diagnostic steps for both gasoline and diesel engines, as well as for various electronic modules.

Calibration Procedures:

Procedures for recalibrating various sensors and modules after replacement, such as steering angle sensors, ABS modules, and engine control modules (ECMs).

Technical Depth:

Comprehensive: Covers everything from basic maintenance tasks to complex diagnostic and repair procedures, including full engine and transmission rebuilds, advanced electrical system troubleshooting, and bodywork repairs. Equivalent to factory service manuals provided to dealership technicians.

Wiring Diagrams:

Detailed, color-coded wiring diagrams for all electrical systems, including power distribution, lighting, engine control, HVAC, chassis controls, and body electronics. Crucial for electrical troubleshooting and repair.

📊 Manual Specifications

File Format:

PDF

Searchability:

Full text search functionality, allowing users to quickly locate specific information using keywords.

Print Quality:

High-resolution, printable pages suitable for professional use.

Binding Type:

Digital Download (N/A for printed)

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Engine Options:

4.7L Magnum V8 (260 hp @ 4600 rpm, 305 lb-ft @ 3600 rpm); 5.7L HEMI V8 (345 hp @ 5000 rpm, 375 lb-ft @ 4000 rpm); 3.7L Magnum V6 (215 hp @ 5200 rpm, 235 lb-ft @ 4000 rpm); 6.7L Cummins Turbo Diesel I6 (available on 2500/3500 models: ~350 hp, ~650 lb-ft torque).

Engine Performance Details:

The manual details specific performance tuning, engine diagnostics, and component tolerances for each engine variant, including idle speeds, compression ratios, and valve timing specifications.

Compression Ratios:

3.7L V6: 9.6:1; 4.7L V8: 9.0:1; 5.7L HEMI V8: 9.6:1; 6.7L Cummins Diesel: 17.3:1.

Fuel System Description:

Multi-point fuel injection (MPI) with electronic throttle control (ETC) on gasoline engines. Bosch fuel injection system on Cummins diesel. Manual covers fuel pump pressure, injector testing, fuel filter replacement, and fuel system diagnostics.

Diesel Fuel System:

High-pressure common rail fuel system for the 6.7L Cummins. Manual covers injector testing, fuel pump diagnostics, pressure sensor checks, and fuel filter replacement.

Engine Codes:

Common engine codes include: EKG (3.7L V6), EPE (4.7L V8), EZH (5.7L HEMI V8), ETH (6.7L Cummins Turbo Diesel). The manual details the identification and specifications for each.

🔧 Transmission

Standard Transmission:

5-Speed Manual Transmission (NV3500/NV4500 for some applications), 4-Speed Automatic Transmission (42RLE for V6/4.7L V8), 5-Speed Automatic Transmission (545RFE for 5.7L HEMI).

Optional Transmission:

6-Speed Manual Transmission (G56 for diesel models), 6-Speed Automatic Transmission (68RFE for diesel models).

Transmission Features:

The manual provides detailed procedures for transmission fluid changes, filter replacement, clutch service (manual), torque converter replacement (automatic), internal component repair, valve body diagnostics, and shift linkage adjustments for all transmission types, including the robust AAM transfer cases for 4WD models.

📐 Dimensions

Exterior Dimensions Range:

Varies by cab configuration (Regular Cab, Quad Cab, Mega Cab) and bed length (6'4", 8'0"). Overall length typically ranges from approximately 225 to 255 inches, width around 79.1 inches, height around 75 to 79 inches.

Wheelbase Range:

Varies by model and cab configuration, typically from 135.5 inches (Regular Cab, short bed) to 160.5 inches (Crew Cab, long bed).

Interior Dimensions Note:

Interior dimensions vary significantly by cab type. The manual includes detailed interior component removal and installation procedures.

Cargo Capacity Note:

Bed lengths of 6'4" and 8'0" are common. Cargo volume specifications and payload capacities for 1500, 2500, and 3500 models are detailed.

Curb Weight Range:

Approximately 4,500 lbs to over 6,500 lbs depending on configuration and powertrain.

🛡️ Safety Features

Safety Ratings Note:

NHTSA and IIHS crash test ratings for the respective model years are generally available, but the manual focuses on the vehicle's built-in safety systems. Consult external sources for official ratings.

Active Safety Features:

Anti-lock Braking System (ABS), Electronic Stability Control (ESC) (often standard on later models), Traction Control System (TCS), Trailer Sway Control (TSC).

Passive Safety Features:

Front airbags, side curtain airbags (optional or standard depending on trim and year), front seatbelt pretensioners, advanced body structure design.

Seatbelt Systems:

Information on seatbelt operation, pretensioners, and common issues related to seatbelt mechanisms.

💡 Technology Features

Infotainment Systems:

Available Uconnect infotainment systems with CD/MP3 players, SiriusXM Satellite Radio, navigation (optional), and Bluetooth connectivity. Manual covers system diagnostics, component replacement, and software updates.

Navigation Systems:

Details on factory navigation system installation, operation, and troubleshooting, including map updates and component replacement.

Driver Assistance Features:

While advanced driver-assistance systems (ADAS) were less common in this era compared to modern vehicles, features like parking sensors (optional), a rearview camera (optional on some models), and trailer brake controllers (aftermarket or factory option) are covered. The manual details their operation and troubleshooting.

Cruise Control Systems:

Detailed troubleshooting for standard and adaptive cruise control systems (if equipped), including sensor diagnostics and actuator testing.

Connectivity Features:

Bluetooth hands-free calling and audio streaming, USB ports (on later models or with specific packages), auxiliary audio input. The manual provides wiring diagrams and troubleshooting for these systems.

🔧 Maintenance

Service Intervals:

The manual details recommended service intervals for oil changes (e.g., 3,000-7,500 miles depending on oil type and driving conditions), filter replacements, tire rotations, brake inspections, and other critical maintenance tasks based on mileage or time. Specific intervals for transmission fluid, coolant, and spark plug changes are also provided.

Diesel Maintenance Intervals:

Specific intervals for diesel fuel filter replacement, air filter replacement, coolant filter replacement (if equipped), and exhaust gas recirculation (EGR) system cleaning or inspection.

Engine Oil Specifications:

SAE 5W-20 (for 3.7L and 4.7L V8, synthetic recommended), SAE 5W-30 (for 5.7L HEMI, synthetic recommended), SAE 15W-40 (for 6.7L Cummins Diesel, API CJ-4). Capacities vary by engine.

Coolant Specifications:

Chrysler HOAT (Hybrid Organic Acid Technology) coolant, typically Mopar OAT specification or equivalent. Color is often orange or pink. Capacity varies by model.

Transmission Fluid Specifications:

ATF+4 (for 42RLE and 545RFE automatic transmissions), Manual Transmission Fluid (GL-3 or GL-4 specification for manual transmissions, e.g., Mopar Manual Transmission Lubricant), Transfer Case Fluid (TF-0880 or equivalent, e.g., Mopar NV271/273 Transfer Case Lubricant).

Brake Fluid Specifications:

DOT 3 or DOT 4 Hydraulic Brake Fluid.

Power Steering Fluid:

Mopar Power Steering Fluid or equivalent Mopar ATF+4 for some applications. Refer to vehicle-specific information.

Differential Fluid Specifications:

For rear differentials: SAE 75W-90 (API GL-5) synthetic gear lubricant. For front differentials (4WD): SAE 75W-90 (API GL-5). Limited-slip differentials may require friction modifier additive.

Transfer Case Fluid Specifications:

For NV271/NV273 transfer cases: Mopar Transfer Case Lubricant (TF-0880) or equivalent synthetic fluid meeting the same specification.

Common Issues And Solutions:

Transmission fluid flush intervals and proper procedures. Clutch replacement for manual transmissions. Torque converter clutch operation and diagnostics. Cooling system leaks and thermostat operation. Power steering pump and steering gear diagnosis. ABS sensor replacement and system bleeding.

📚 Vehicle History

Brand Heritage:

Dodge, and later Ram Trucks as a standalone brand, has a long history of producing capable and rugged trucks known for their utility and V8 engine performance.

Model Evolution Note:

The 2006-2011 models represent the fourth generation of the Dodge Ram, evolving from the previous generation with significant styling changes (the distinctive crosshair grille remained) and mechanical updates, including the introduction of the coil-spring rear suspension on 1500 models for improved ride quality.

Powertrain Evolution:

The 5.7L HEMI V8 received updates during this generation, and the 6.7L Cummins Turbo Diesel became a dominant force in the heavy-duty segment, known for its durability and torque.

Styling Evolution:

This generation marked a departure in styling from previous models, with a more sculpted body and a larger grille. The interior also saw significant upgrades in materials and design for improved comfort and ergonomics.

Production Locations:

Primary production for this generation occurred at the Warren Truck Assembly Plant in Warren, Michigan, and the Saltillo Truck Assembly Plant in Saltillo, Mexico.

🏆 Awards & Recognition

Notable Recognitions:

During their production run, Ram trucks frequently received accolades for their powertrain performance, towing capabilities, and distinctive styling. Specific awards might include being named 'MotorTrend's Truck of the Year' or receiving positive ratings from automotive journalists for their HEMI V8 and Cummins diesel engine options.