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BMW 325i 325xi 328i 328xi Complete Workshop Service Repair Manual 2006 2007 2008 2009 2010

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🏷️ Basic Information Identification Make: BMW Model: 3 Series Models Covered: 325i, 325xi, 328i, 328xi Model Years Covered: 2006, 2007, 2008, 2009, 2010 Codes Chassis Codes: E90 (Sedan), E91 (Wagon/Touring),...
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Sku: 448703
BMW 325i 325xi 328i 328xi Complete Workshop Service Repair Manual 2006 2007 2008 2009 2010
🏷️ Basic Information
Identification
Make:
BMW
Model:
3 Series
Models Covered:
325i, 325xi, 328i, 328xi
Model Years Covered:
2006, 2007, 2008, 2009, 2010
Codes
Chassis Codes:
E90 (Sedan), E91 (Wagon/Touring), E92 (Coupe), E93 (Convertible)
👋 Introduction
Market Position
Segment:
Premium Compact Executive Sedan/Wagon/Coupe/Convertible
Competitive Analysis
Competitors:
Audi A4, Mercedes-Benz C-Class, Lexus IS, Infiniti G35/G37, Acura TL.
Key Features
Driving Dynamics:
Renowned for BMW's signature 'Ultimate Driving Machine' characteristics: precise steering, balanced handling, and engaging chassis dynamics.
Powertrain Options:
Smooth and potent inline-six engines, available with xDrive all-wheel drive for enhanced traction.
Design:
Classic BMW styling with a focus on driver-centric ergonomics and premium interior materials.
📋 Manual Details
Coverage Areas
Region Of Origin:
North America
Specific Coverage:
All mechanical, electrical, body, and diagnostic procedures for the specified models and years.
Page Count
Estimated Pages:
Approximately 2500-3500 pages (typical for comprehensive factory-level manuals)
Manual Type
Type:
Complete Workshop Service Repair Manual
Purpose:
Diagnosis, service, repair, and maintenance.
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, fuel, exhaust, transmission (manual & automatic), drivetrain, cooling, lubrication.
Chassis:
Suspension (front & rear), steering, brakes (hydraulic, ABS, DSC), wheels, tires.
Electrical:
Battery, charging system, starter, lighting, instrumentation, body electronics, comfort systems, infotainment wiring, diagnostic connectors.
Body:
Body panels, doors, windows, seats, HVAC system, interior trim, exterior trim, safety systems (airbags, seatbelts).
Diagnostics:
Diagnostic trouble codes (DTCs), troubleshooting guides, wiring diagrams, component testing.
Procedures Included
Maintenance:
Routine maintenance, oil changes, filter replacements, fluid checks and changes, tune-ups.
Repair:
Engine overhaul, transmission rebuilds, brake system repairs, suspension component replacement, electrical component diagnosis and repair.
Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon faults, circuit tracing.
Installation:
Component installation and replacement procedures, including torque specifications.
Engine Mechanical:
Engine assembly/disassembly, cylinder head, pistons, crankshaft, camshafts, timing systems.
Engine Management Diagnostics:
Fuel injection system diagnosis, ignition system diagnosis, emission control systems, DME (Digital Motor Electronics) troubleshooting.
Transmission Overhaul:
Detailed steps for manual and automatic transmission removal, disassembly, inspection, repair, and reassembly.
Suspension And Steering Repair:
Front and rear suspension component replacement (struts, shocks, control arms, bushings), steering rack and pump service.
Brake System Repair:
Brake pad/rotor replacement, caliper service, ABS/DSC hydraulic unit troubleshooting, brake line replacement.
Electrical System Troubleshooting:
Wiring diagrams, component testing, diagnosing electrical faults, comfort electronics module (FEM/BDC on later models, relevant modules for E90), DME diagnosis.
Body And Interior Repair:
Panel replacement, door and window mechanism repair, seat and trim component service, HVAC system diagnostics and repair.
Diagnostic Tools:
Information on BMW proprietary diagnostic tools (e.g., DIS, ISTA/D) and common OBD-II scanners used for diagnosis.
Technical Depth
Depth:
Factory-level detail, suitable for professional technicians and advanced DIY mechanics. Includes component removal, disassembly, inspection, repair, reassembly, and adjustment.
📊 Manual Specifications
File Format
Searchability:
Typically searchable PDF text, allowing for quick information retrieval.
Print Quality
Quality:
High-resolution images, diagrams, and text suitable for printing.
Binding Type
Format Type:
Digital Download (PDF)
Paper Type
Format Detail:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
325I/325Xi (2006-2008):
N52B25: 3.0L (2996cc) Naturally Aspirated Inline-6
328I/328Xi (2007-2010):
N51B30 (SULEV): 3.0L (2996cc) Naturally Aspirated Inline-6 (California/SULEV markets), N52B30: 3.0L (2996cc) Naturally Aspirated Inline-6 (Standard)
Performance
325I/325Xi (2006-2008):
Horsepower: 215 hp @ 6500 rpm, Torque: 185 lb-ft @ 2750 rpm
328I/328Xi (2007-2010):
Horsepower: 230 hp @ 6500 rpm, Torque: 200 lb-ft @ 2750 rpm
Fuel System
Type:
Sequential Electronic Fuel Injection (SEFI) with Valvetronic and Double VANOS
Fuel Type
Required:
Premium Unleaded Gasoline (91 octane or higher recommended)
Engine Management
ECU Type:
MSV70 / MSV80 (Siemens)
🔧 Transmission
Standard
325I/328I:
6-speed Manual (GS6-37BZ / GS6-45DZ)
Optional
All Models:
6-speed Steptronic Automatic (GA6HP19Z)
Features
Automatic Modes:
Manual shifting mode via gear selector and/or paddle shifters (optional).
Drivetrain
Availability:
Rear-Wheel Drive (RWD) for 'i' models, xDrive All-Wheel Drive (AWD) for 'xi' models.
📐 Dimensions
Exterior
Length:
E90 Sedan: ~181.5 inches; E91 Touring: ~180.6 inches; E92 Coupe: ~181.8 inches; E93 Convertible: ~182.2 inches
Width:
~71.5 inches
Height:
E90 Sedan: ~56.7 inches; E91 Touring: ~57.1 inches; E92 Coupe: ~55.9 inches; E93 Convertible: ~56.2 inches
Wheelbase
Wheelbase:
E90/E91: ~108.7 inches; E92/E93: ~108.7 inches
Cargo
Trunk Volume:
E90 Sedan: ~12 cu ft; E91 Touring: ~17.7 cu ft (seats up) / ~50.2 cu ft (seats down)
Weights
Curb Weight:
Varies by body style and drivetrain, typically 3400-3800 lbs.
🛡️ Safety Features
Ratings
NHTSA Ratings:
Generally received high ratings (4-5 stars) in NHTSA crash tests for its generation.
Active Features
Driver Assistance:
Dynamic Stability Control (DSC), Dynamic Traction Control (DTC), Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist.
Passive Features
Restraint System:
Advanced airbag system (front, side-impact, curtain airbags), active head restraints, seatbelt pretensioners.
Optional Features
Advanced Safety:
Adaptive Headlights, Parking Distance Control (PDC), Rain-sensing wipers and automatic headlight control.
💡 Technology Features
Infotainment
Head Unit:
Professional Radio, Business CD, or iDrive (CCC or CIC systems depending on year/options).
Connectivity:
Bluetooth phone integration, USB audio interface (optional on earlier models, standard on later), AUX input.
Driver Assistance
Navigation:
Optional Professional Navigation system with iDrive control.
Comfort Features
Climate Control:
Automatic climate control, optional heated seats, optional heated steering wheel.
Lighting
Headlights:
Halogen standard, Bi-Xenon Adaptive Headlights optional.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000-15,000 miles or 12-24 months, based on BMW's Condition Based Service (CBS) system and driving conditions.
Brakes:
Brake fluid flush every 2 years. Brake pad and rotor inspection at regular service intervals.
Fluid Specifications
Engine Oil:
BMW Longlife-01 (LL-01) or Longlife-04 (LL-04) synthetic oil, typically 0W-30 or 5W-30. (Refer to manual for exact spec per model year/engine).
Coolant:
BMW Blue Antifreeze/Coolant (G48) mixed with distilled water.
Transmission Fluid Manual:
MTF LT-2 (Manual Transmission Fluid)
Transmission Fluid Automatic:
ATF LT-3 (Automatic Transmission Fluid) for GA6HP19Z
Power Steering Fluid:
Pentosin CHF 11S or equivalent (Green fluid)
Known Issues
Common Problems:
Valve cover gasket leaks, oil pan gasket leaks, CCV (Crankcase Ventilation) system issues, water pump failures (plastic impeller), ignition coil failures, VANOS solenoid issues, fuel injector issues, electric power steering pump failures (later models), diesel particulate filter (DPF) issues (diesel models - not applicable here).
Spark Plugs
Replacement Interval:
Typically 60,000 miles
Filters
Air Filter Replacement:
Every 30,000 miles or as per CBS
Cabin Filter Replacement:
Every 15,000-30,000 miles or as per CBS
📚 Vehicle History
Brand Heritage
Bmw Legacy:
BMW's long-standing reputation for producing driver-focused, sporty, and luxurious vehicles.
Model Evolution
E90 Generation:
The E90 generation (2006-2011) replaced the E46 generation, introducing new styling, technology, and powertrains, including the N52 inline-six and the xDrive AWD system.
Production
Manufacturing Locations:
Primarily manufactured in Germany (e.g., Dingolfing plant).
🏆 Awards & Recognition
Recognitions
Ward Best Engines:
BMW's inline-six engines have frequently received accolades, including 'Ward's 10 Best Engines'.
Ratings
Consumer Reports:
Generally rated well for driving dynamics and performance, with varying reliability scores depending on specific components and model years.
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