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BMW 550i Complete Workshop Service Repair Manual 2006 2007 2008 2009 2010
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🏷️ Basic Information Identification Make: BMW Model: 550i Model Code: E60 Chassis Type: Sedan Generation Generation Code: E60 Production Years: 2004-2010 (for E60 generation) Codes Covered Model Years: 2006, 2007,...
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🏷️ Basic Information
Identification
Make:
BMW
Model:
550i
Model Code:
E60
Chassis Type:
Sedan
Generation
Generation Code:
E60
Production Years:
2004-2010 (for E60 generation)
Codes
Covered Model Years:
2006, 2007, 2008, 2009, 2010
👋 Introduction
Market Position
Vehicle Class:
Executive Mid-size Luxury Sedan
Target Audience:
Affluent individuals seeking performance, luxury, and advanced technology in a sedan.
Competitive Analysis
Key Competitors:
Mercedes-Benz E-Class, Audi A6, Lexus GS, Jaguar XF.
Bmw Advantage:
Emphasis on 'The Ultimate Driving Machine,' known for dynamic handling, powerful engines, and sophisticated technology.
Key Features
Powertrain:
Potent V8 engine, sophisticated automatic transmission, rear-wheel drive or optional xDrive all-wheel drive.
Technology:
Advanced iDrive infotainment system, active safety features, adaptive headlights, premium audio.
Luxury Appointments:
High-quality interior materials, comfortable seating, spacious cabin, refined ride.
📋 Manual Details
Coverage Areas
Primary Regions Covered:
North America, Europe (likely applicable globally with regional variations noted)
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, disassembly, assembly, inspection, timing, diagnostics for V8 engine.
Engine Management:
Fuel injection system, ignition system, emissions control, ECU diagnostics, sensor testing.
Transmission Automatic:
Repair, overhaul, fluid service, solenoids, torque converter, electronic control.
Drivetrain:
Driveshafts, differentials, axle shafts, wheel bearings, universal joints.
Suspension:
Front and rear suspension components, shock absorbers, struts, control arms, bushings, alignment.
Steering:
Power steering system, steering rack, tie rods, steering column, electronic power steering (EPS) diagnostics.
Brakes:
Hydraulic system, ABS, DSC, brake pads, rotors, calipers, fluid flush and bleed, parking brake.
Electrical System:
Battery, charging system, starter, lighting, wiring diagrams, fuses, relays.
Comfort Systems:
HVAC system, climate control, power windows, seats, mirrors, sunroof.
Body And Chassis:
Body panels, doors, hood, trunk, interior trim, structural components.
Infotainment And Electronics:
iDrive system, navigation, audio, dashboard electronics, sensors, modules (e.g., DME, EGS, DSC).
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug changes, coolant flushes, brake fluid changes.
Diagnostic Troubleshooting:
Step-by-step guides for diagnosing common and complex issues using fault codes and live data.
Component Replacement:
Detailed instructions for removing and installing major components (e.g., alternator, water pump, starter).
Engine Rebuild:
Torque specifications for all internal engine components, bearing clearances, piston ring installation, valve adjustments.
Transmission Overhaul:
Disassembly and reassembly procedures, clutch pack identification, seal replacement.
Suspension And Steering Repair:
Ball joint replacement, control arm bushings, power steering pump replacement, alignment procedures.
Brake System Service:
Brake pad and rotor replacement, caliper service, bleeding procedures for ABS/DSC equipped vehicles.
Electrical Component Testing:
Testing of sensors, actuators, and modules using multimeters and diagnostic scanners.
Body And Interior Repair:
Door panel removal, seat removal, trim piece replacement, panel alignment.
Diagnostic Tools And Techniques:
Information on using BMW-specific diagnostic software (e.g., ISTA/D, INPA) and generic OBD-II scanners.
Technical Depth
Depth Of Coverage:
Comprehensive; covers everything from basic maintenance to full engine and transmission rebuilds.
Diagnostic Capabilities:
Detailed diagnostic flowcharts, wiring diagrams, component location guides, and troubleshooting tips.
Torque Specifications:
Extensive list of torque values for all fasteners and critical components.
Clearances And Tolerances:
Specific engineering clearances for engine components (e.g., bearing clearances, piston-to-wall clearances).
Wiring Diagrams:
Detailed and specific wiring schematics for all vehicle systems, often color-coded.
Component Identification:
Illustrations and descriptions to identify various parts and components.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable PDF for quick information retrieval.
Print Quality
Resolution:
High resolution for clear viewing of diagrams and text.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
N62B48
Engine Type:
Naturally Aspirated V8
Displacement:
4.8 Liters (4799 cc)
Performance
Horsepower:
360 hp @ 6300 rpm
Torque:
360 lb-ft @ 3400 rpm
Bore X Stroke:
93 mm x 88.3 mm
Compression Ratio:
10.5:1
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Sequential Multiport Fuel Injection (SMPI).
Recommended Fuel:
Premium Unleaded Gasoline (91 octane or higher)
Engine Management
Engine Control Unit:
Bosch Motronic or Siemens DME
Variable Valve Lift:
Valvetronic (Variable Valve Lift Control) and VANOS (Variable Valve Timing).
🔧 Transmission
Standard
Transmission Type:
6-speed Steptronic Automatic Transmission
Optional
All Wheel Drive:
Optional xDrive All-Wheel Drive System
Features
Transmission Control:
Electronic control with manual shift mode (Steptronic).
Fluid Specifications
Transmission Fluid Type:
BMW LT-3 (or equivalent, consult specific OEM service information for exact part number)
📐 Dimensions
Exterior
Length:
191.8 inches (4872 mm)
Width:
72.7 inches (1847 mm)
Height:
58.0 inches (1473 mm)
Wheelbase:
116.4 inches (2957 mm)
Front Track:
61.6 inches (1565 mm)
Rear Track:
61.9 inches (1572 mm)
Weights
Curb Weight Rwd:
Approx. 3900 lbs (1769 kg)
Curb Weight AWD:
Approx. 4050 lbs (1837 kg)
Cargo
Trunk Volume:
14.0 cubic feet (396 liters)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5-Star
NHTSA Front Impact Passenger:
5-Star
IIHS Frontal Offset:
Good
IIHS Side Impact:
Good
Active Features
Stability Control:
Dynamic Stability Control (DSC)
Traction Control:
Automatic Stability Control and Traction (ASC+T)
Antilock Brakes:
Anti-lock Braking System (ABS)
Headlights:
Adaptive Xenon Headlights
Passive Features
Airbags:
Front airbags, side-impact airbags, head protection system (curtain airbags).
Seatbelts:
Pretensioning seat belts with force limiters.
💡 Technology Features
Infotainment
Infotainment System:
BMW iDrive system (CCC or CIC generation depending on specific production date).
Navigation:
Optional Professional Navigation System.
Audio System:
Standard Hi-Fi audio, optional Logic7 premium sound system.
Driver Assistance
Parking Assistance:
Optional Park Distance Control (PDC) with front and rear sensors, rearview camera.
Adaptive Cruise Control:
Optional Adaptive Cruise Control (ACC).
Head Up Display:
Optional Head-Up Display (HUD).
Connectivity
Bluetooth:
Optional Bluetooth hands-free system with USB audio interface.
Auxiliary Input:
Standard auxiliary audio input.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Condition-based service (CBS) system typically recommends every 10,000-15,000 miles or annually.
Air Filter Replacement:
Inspect every 30,000 miles, replace as needed or every 60,000 miles.
Spark Plug Replacement:
Typically around 60,000 miles for iridium spark plugs.
Brake Fluid Flush:
Every 2 years, regardless of mileage.
Fluid Specifications
Engine Oil Type:
BMW Longlife-01 (LL-01) or BMW Longlife-04 (LL-04) approved synthetic oil, typically 5W-30 or 0W-30.
Engine Oil Capacity:
Approx. 8.5 Liters (8.9 US Quarts)
Coolant Type:
BMW Blue Antifreeze (G48, Ethylene Glycol based) mixed with distilled water.
Power Steering Fluid:
Pentosin CHF 11S or equivalent.
Known Issues
Oil Pan Gasket Leaks:
Common on the N62 V8 due to age and material degradation, requiring engine removal or subframe drop for replacement.
Coolant Leaks:
Failure of plastic coolant expansion tank, hoses, and water pump seals.
Valve Cover Gasket Leaks:
Another common source of oil leaks, often related to aging rubber seals.
Ignition Coils And Spark Plugs:
Can lead to misfires and rough running, replacement is a routine maintenance item.
ABS/Dsc Sensor Failures:
Wheel speed sensors can fail, triggering warning lights and affecting traction and braking systems.
HVAC Blower Motor Resistor:
Can fail, causing the blower to only work at certain speeds or not at all.
📚 Vehicle History
Brand Heritage
Brand Legacy:
BMW, Bayerische Motoren Werke AG, renowned for performance-oriented luxury vehicles and motorsport success.
Model Evolution
E60 Generation Introduction:
The E60 generation introduced a significant design shift and advanced technology compared to its E39 predecessor.
550I Positioning:
The 550i served as the flagship gasoline-powered model in the E60 lineup, offering the most potent V8 engine available.
Production
Manufacturing Locations:
Primarily Dingolfing, Germany.
🏆 Awards & Recognition
Recognitions
Model Year Awards:
While specific awards for the 2006-2010 550i are not universally documented, the E60 generation was generally well-received for its driving dynamics and technology.
Ratings
Jd Power Initial Quality:
Typically ranked competitively within its segment for initial quality, though long-term reliability can vary.
Certifications
Manufacturer Quality Standards:
Meets stringent BMW internal quality and engineering standards.