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Ford Fiesta 2006 2007 2008 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Ford Model: Fiesta Model Years Covered: 2006, 2007, 2008 Generation Generation Designation: Fifth Generation (Mk6/Mk7) Codes Chassis Codes: Possible common chassis codes include BC3, DE3...
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Ford Fiesta 2006 2007 2008 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
Fiesta
Model Years Covered:
2006, 2007, 2008
Generation
Generation Designation:
Fifth Generation (Mk6/Mk7)
Codes
Chassis Codes:
Possible common chassis codes include BC3, DE3 (depending on market and specific sub-model variations)
👋 Introduction
Market Position
Market Segment:
Subcompact/Supermini car, known for its affordability, fuel efficiency, and agile handling. Competed with vehicles like the Vauxhall Corsa, Volkswagen Polo, and Peugeot 207.
Competitive Analysis
Key Selling Points:
Fun-to-drive character, practicality, good fuel economy, accessible pricing, and strong Ford brand recognition.
Key Features
Manual Value Proposition:
Empowers owners and technicians to perform maintenance and repairs efficiently, saving on labor costs and ensuring optimal vehicle performance and longevity. Provides dealer-level information for DIY enthusiasts.
Manual Aim
Manual Objective:
To provide reliable and complete service information for the Ford Fiesta 2006-2008, enabling users to get the best value from their vehicle through informed maintenance and repairs.
Target Audience
Intended User:
Professional automotive technicians, DIY enthusiasts, and car owners seeking to understand and maintain their Ford Fiesta.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive repair and overhaul of Ford Fiesta 2006-2008 models
Page Count
Page Count:
358
Manual Type
Manual Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF
Delivery Method
Delivery:
Fast and Free Electronic Delivery via Email.
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine tune-ups, removal, installation, disassembly, overhaul, fuel system, ignition system, lubrication system, cooling system, emissions control
Drivetrain Systems:
Transmission (manual and automatic, if applicable for the years), clutch, driveshafts, differentials
Chassis Systems:
Suspension (front and rear), steering system, brakes (hydraulic and mechanical components), wheels, tires
Electrical Systems:
Wiring diagrams, charging system, starting system, lighting, instruments, body electrical, engine control unit (ECU) and sensors, fuse box locations and diagrams
Body And Interior:
Body panels, doors, glass, interior trim, seats, HVAC system (heating, ventilation, and air conditioning)
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, pipes
Procedures Included
Maintenance Procedures:
Routine maintenance, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, spark plug replacement, belt inspection and replacement
Repair Procedures:
Detailed step-by-step instructions for component removal, installation, disassembly, and assembly; troubleshooting common faults; repair of specific components like engine, transmission, brakes, etc.
Diagnostic Procedures:
Fault diagnosis based on symptoms, use of diagnostic tools, interpretation of diagnostic trouble codes (DTCs)
Technical Depth
Depth Of Information:
Comprehensive, suitable for professional technicians and advanced DIY mechanics. Covers general automobile practices alongside product-specific aspects. Assumes conversancy with general automotive practices.
Proprietary Components
Proprietary Component Coverage:
Includes instructions for proprietary components, referencing manufacturer instructions where applicable, to ensure understanding of function and overall vehicle performance.
Technical Information
Special Tools:
The manual references special tools, often identified by Ford's special tool numbers and illustrated, which are recommended or required for specific adjustments or repairs, indicating a high level of technical detail.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality Recommendation:
High-resolution PDF, printable for physical use. Recommend quality printer for best results.
Binding Type
Binding Type:
Electronic (PDF) - Not Applicable (no physical binding)
Paper Type
Paper Type Recommendation:
N/A (Digital format). When printed, standard A4 or Letter paper recommended.
Content Completeness
Manual Completeness:
Described as a 'complete Service Manual' containing all necessary instructions for any repair, including routine maintenance, troubleshooting, and extensive repairs involving engine and transmission disassembly. Includes specific procedures and specifications.
Printability
Printable:
Yes
⚙️ Engine Specifications
Primary Engine
Common Engine Options:
Likely includes the 1.25L Duratec (Zetec-SE), 1.4L Duratec, and 1.6L Duratec petrol engines. Diesel options might include the 1.4L TDCi or 1.6L TDCi. Specific engine codes (e.g., MKB for petrol, DV6 for diesel) would be detailed within the manual.
Performance
Typical Horsepower Range:
Petrol engines typically ranged from 70 hp (1.25L) to 100 hp (1.6L). Diesel engines around 68 hp (1.4 TDCi) to 90 hp (1.6 TDCi).
Typical Torque Range:
Varies by engine. For example, the 1.6L Duratec might produce around 150 Nm of torque.
Fuel System
Fuel Injection Type:
Electronic Multi-Point Fuel Injection (MPI) for petrol engines, Common Rail Direct Injection (CRDI) for diesel engines.
Ignition System
Ignition Type:
Electronic Ignition, likely distributorless ignition system (DIS) with individual coil-on-plug or coil packs.
Cooling System
Coolant Type:
Typically a 50/50 mixture of ethylene glycol-based antifreeze and deionized water. Refer to manual for specific Ford specification (e.g., Ford Premium Coolant - WSS-M97B44-D).
🔧 Transmission
Standard
Standard Transmission:
Manual transmission (e.g., 5-speed IB5 or MTX75).
Optional
Optional Transmission:
Possible optional automatic transmission (e.g., 4-speed automatic, 4F27E).
Features
Transmission Fluid Type:
Specific fluid types would be detailed for manual and automatic transmissions. Manual gearboxes often use GL-4 rated gear oil, while automatics require specific ATF (Automatic Transmission Fluid) like Mercon V or equivalent.
📐 Dimensions
Exterior
Typical Length:
Approximately 3900-4000 mm (depending on body style, e.g., hatchback).
Typical Width:
Approximately 1650-1700 mm.
Typical Height:
Approximately 1450-1500 mm.
Weights
Typical Curb Weight:
Around 1000-1150 kg, depending on engine and specifications.
Wheelbase:
Approximately 2489 mm.
🛡️ Safety Features
Ratings
Euro Ncap Rating:
The Fiesta Mk6 (which this generation largely corresponds to) achieved 4 or 5 stars in Euro NCAP safety assessments, depending on the specific safety equipment fitted.
Active Features
Anti Lock Braking System:
ABS likely available as standard or optional on higher trims, potentially with Electronic Brakeforce Distribution (EBD).
Traction Control:
Traction Control System (TCS) or Electronic Stability Program (ESP) might have been optional or standard on specific higher-spec models.
Passive Features
Airbags:
Front airbags for driver and passenger, with potential for side airbags and curtain airbags on higher trims.
Seatbelts:
Three-point seatbelts with pre-tensioners and load limiters.
💡 Technology Features
Infotainment
Audio System:
Standard radio/CD player with potential for upgraded systems, possibly with steering wheel controls and auxiliary input on higher trims. Bluetooth might be an option on later models of this generation.
Driver Assistance
Cruise Control:
Cruise control was likely available as an optional feature on higher trim levels, especially for models with larger engines.
Connectivity
Keyless Entry:
Keyless entry and remote central locking were common features, with an immobilizer system as standard for security.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000-15,000 miles or 12 months, whichever comes first. Specific intervals depend on engine oil type and driving conditions (refer to manual for precise recommendations).
Timing Belt Replacement:
For engines with timing belts, replacement is usually recommended around 80,000-100,000 miles or 5-7 years. Chain-driven engines have longer service intervals.
Fluid Specifications
Engine Oil Specification:
Likely requires synthetic or semi-synthetic engine oil meeting Ford specifications like WSS-M2C913-B or WSS-M2C913-C. Viscosity grades like 5W-30 are common.
Brake Fluid Specification:
Typically DOT 4 brake fluid. Refer to manual for exact Ford specification.
Known Issues
Common Wear Items:
Front suspension components (e.g., drop links, bushings), clutch wear (especially in manual transmissions), exhaust system corrosion, and occasional electrical glitches can be common on vehicles of this age.
Engine Performance Issues:
Potential for ignition coil failure, sensor issues (e.g., crankshaft/camshaft position sensors), and minor oil leaks on higher mileage units.
Tire And Wheel
Common Tire Sizes:
Sizes like 175/65R14, 185/55R15, or 195/50R15 are typical. Refer to manual for exact specifications based on trim level and wheel size.
Wheel Bolt Pattern:
Typically a 4x108 bolt pattern.
📚 Vehicle History
Brand Heritage
Ford Small Car Legacy:
Ford has a long history in the small car segment with iconic models like the Escort and Fiesta, emphasizing affordability, practicality, and driving dynamics.
Model Evolution
Fiesta Development:
The 2006-2008 models represent a significant update to the Mk6 Fiesta, often referred to as the Mk6.5 or the transition to the Mk7 in some markets, incorporating Ford's 'Kinetic Design' philosophy for a more dynamic appearance.
Production
Manufacturing Locations:
Primary production for European markets typically occurred at Ford's plants in Cologne, Germany; Valencia, Spain; and Dagenham, UK. Production also extended to other global markets.
🏆 Awards & Recognition
Recognitions
Historical Awards:
The Ford Fiesta consistently received praise for its driving dynamics and value for money, often appearing on 'Car of the Year' shortlists and winning segment-specific awards from automotive publications.
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