Market Segment:
Subcompact/Supermini car, known for its affordability, fuel efficiency, and agile handling. Competed with vehicles like the Vauxhall Corsa, Volkswagen Polo, and Peugeot 207.
Key Selling Points:
Fun-to-drive character, practicality, good fuel economy, accessible pricing, and strong Ford brand recognition.
Manual Value Proposition:
Empowers owners and technicians to perform maintenance and repairs efficiently, saving on labor costs and ensuring optimal vehicle performance and longevity. Provides dealer-level information for DIY enthusiasts.
Manual Objective:
To provide reliable and complete service information for the Ford Fiesta 2006-2008, enabling users to get the best value from their vehicle through informed maintenance and repairs.
Intended User:
Professional automotive technicians, DIY enthusiasts, and car owners seeking to understand and maintain their Ford Fiesta.
Engine Systems:
Engine tune-ups, removal, installation, disassembly, overhaul, fuel system, ignition system, lubrication system, cooling system, emissions control
Drivetrain Systems:
Transmission (manual and automatic, if applicable for the years), clutch, driveshafts, differentials
Chassis Systems:
Suspension (front and rear), steering system, brakes (hydraulic and mechanical components), wheels, tires
Electrical Systems:
Wiring diagrams, charging system, starting system, lighting, instruments, body electrical, engine control unit (ECU) and sensors, fuse box locations and diagrams
Body And Interior:
Body panels, doors, glass, interior trim, seats, HVAC system (heating, ventilation, and air conditioning)
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, pipes
Maintenance Procedures:
Routine maintenance, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, spark plug replacement, belt inspection and replacement
Repair Procedures:
Detailed step-by-step instructions for component removal, installation, disassembly, and assembly; troubleshooting common faults; repair of specific components like engine, transmission, brakes, etc.
Diagnostic Procedures:
Fault diagnosis based on symptoms, use of diagnostic tools, interpretation of diagnostic trouble codes (DTCs)
Depth Of Information:
Comprehensive, suitable for professional technicians and advanced DIY mechanics. Covers general automobile practices alongside product-specific aspects. Assumes conversancy with general automotive practices.
Proprietary Component Coverage:
Includes instructions for proprietary components, referencing manufacturer instructions where applicable, to ensure understanding of function and overall vehicle performance.
Special Tools:
The manual references special tools, often identified by Ford's special tool numbers and illustrated, which are recommended or required for specific adjustments or repairs, indicating a high level of technical detail.
Print Quality Recommendation:
High-resolution PDF, printable for physical use. Recommend quality printer for best results.
Binding Type:
Electronic (PDF) - Not Applicable (no physical binding)
Paper Type Recommendation:
N/A (Digital format). When printed, standard A4 or Letter paper recommended.
Manual Completeness:
Described as a 'complete Service Manual' containing all necessary instructions for any repair, including routine maintenance, troubleshooting, and extensive repairs involving engine and transmission disassembly. Includes specific procedures and specifications.
Common Engine Options:
Likely includes the 1.25L Duratec (Zetec-SE), 1.4L Duratec, and 1.6L Duratec petrol engines. Diesel options might include the 1.4L TDCi or 1.6L TDCi. Specific engine codes (e.g., MKB for petrol, DV6 for diesel) would be detailed within the manual.
Typical Horsepower Range:
Petrol engines typically ranged from 70 hp (1.25L) to 100 hp (1.6L). Diesel engines around 68 hp (1.4 TDCi) to 90 hp (1.6 TDCi).
Typical Torque Range:
Varies by engine. For example, the 1.6L Duratec might produce around 150 Nm of torque.
Fuel Injection Type:
Electronic Multi-Point Fuel Injection (MPI) for petrol engines, Common Rail Direct Injection (CRDI) for diesel engines.
Ignition Type:
Electronic Ignition, likely distributorless ignition system (DIS) with individual coil-on-plug or coil packs.
Coolant Type:
Typically a 50/50 mixture of ethylene glycol-based antifreeze and deionized water. Refer to manual for specific Ford specification (e.g., Ford Premium Coolant - WSS-M97B44-D).
Standard Transmission:
Manual transmission (e.g., 5-speed IB5 or MTX75).
Optional Transmission:
Possible optional automatic transmission (e.g., 4-speed automatic, 4F27E).
Transmission Fluid Type:
Specific fluid types would be detailed for manual and automatic transmissions. Manual gearboxes often use GL-4 rated gear oil, while automatics require specific ATF (Automatic Transmission Fluid) like Mercon V or equivalent.
Typical Length:
Approximately 3900-4000 mm (depending on body style, e.g., hatchback).
Typical Width:
Approximately 1650-1700 mm.
Typical Height:
Approximately 1450-1500 mm.
Typical Curb Weight:
Around 1000-1150 kg, depending on engine and specifications.
Wheelbase:
Approximately 2489 mm.
Euro Ncap Rating:
The Fiesta Mk6 (which this generation largely corresponds to) achieved 4 or 5 stars in Euro NCAP safety assessments, depending on the specific safety equipment fitted.
Anti Lock Braking System:
ABS likely available as standard or optional on higher trims, potentially with Electronic Brakeforce Distribution (EBD).
Traction Control:
Traction Control System (TCS) or Electronic Stability Program (ESP) might have been optional or standard on specific higher-spec models.
Airbags:
Front airbags for driver and passenger, with potential for side airbags and curtain airbags on higher trims.
Seatbelts:
Three-point seatbelts with pre-tensioners and load limiters.
Audio System:
Standard radio/CD player with potential for upgraded systems, possibly with steering wheel controls and auxiliary input on higher trims. Bluetooth might be an option on later models of this generation.
Cruise Control:
Cruise control was likely available as an optional feature on higher trim levels, especially for models with larger engines.
Keyless Entry:
Keyless entry and remote central locking were common features, with an immobilizer system as standard for security.
Oil Change Interval:
Typically every 10,000-15,000 miles or 12 months, whichever comes first. Specific intervals depend on engine oil type and driving conditions (refer to manual for precise recommendations).
Timing Belt Replacement:
For engines with timing belts, replacement is usually recommended around 80,000-100,000 miles or 5-7 years. Chain-driven engines have longer service intervals.
Engine Oil Specification:
Likely requires synthetic or semi-synthetic engine oil meeting Ford specifications like WSS-M2C913-B or WSS-M2C913-C. Viscosity grades like 5W-30 are common.
Brake Fluid Specification:
Typically DOT 4 brake fluid. Refer to manual for exact Ford specification.
Common Wear Items:
Front suspension components (e.g., drop links, bushings), clutch wear (especially in manual transmissions), exhaust system corrosion, and occasional electrical glitches can be common on vehicles of this age.
Engine Performance Issues:
Potential for ignition coil failure, sensor issues (e.g., crankshaft/camshaft position sensors), and minor oil leaks on higher mileage units.
Common Tire Sizes:
Sizes like 175/65R14, 185/55R15, or 195/50R15 are typical. Refer to manual for exact specifications based on trim level and wheel size.
Wheel Bolt Pattern:
Typically a 4x108 bolt pattern.
Ford Small Car Legacy:
Ford has a long history in the small car segment with iconic models like the Escort and Fiesta, emphasizing affordability, practicality, and driving dynamics.
Fiesta Development:
The 2006-2008 models represent a significant update to the Mk6 Fiesta, often referred to as the Mk6.5 or the transition to the Mk7 in some markets, incorporating Ford's 'Kinetic Design' philosophy for a more dynamic appearance.
Manufacturing Locations:
Primary production for European markets typically occurred at Ford's plants in Cologne, Germany; Valencia, Spain; and Dagenham, UK. Production also extended to other global markets.