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Husqvarna TE 610 2006 2007 2008 Workshop Service Manual

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🏷️ Basic Information Identification Make: Husqvarna Model: TE 610 Years Covered: 2006, 2007, 2008 Codes Chassis Codes: Commonly referred to by model year, specific chassis codes not readily available in...
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Type: Motorcycle
Vendor:
Sku: 76784
Husqvarna TE 610 2006 2007 2008 Workshop Service Manual
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
TE 610
Years Covered:
2006, 2007, 2008
Codes
Chassis Codes:
Commonly referred to by model year, specific chassis codes not readily available in product description.
Engine Codes:
TE 610 typically features a single-cylinder engine; specific engine codes not provided in product description.
👋 Introduction
Market Position
Vehicle Segment:
Dual-sport motorcycle, known for off-road capability with street legality.
Target Audience:
Enthusiasts seeking to perform their own maintenance and repairs on their Husqvarna TE 610.
Competitive Analysis
Competitors:
Likely competes with models from KTM (e.g., EXC series), Yamaha (e.g., WR series), Honda (e.g., CRF series), and Suzuki (e.g., DR-Z series) of similar displacement and intended use during its production years.
Key Features
Manual Value:
Provides comprehensive, step-by-step instructions with detailed diagrams to empower owners and mechanics for efficient and accurate servicing.
Content Focus:
Emphasis on quality repairs, adherence to factory specifications, and maximizing vehicle reliability and longevity.
📋 Manual Details
Coverage Areas
Primary Coverage:
Repair and maintenance of the Husqvarna TE 610 for the 2006, 2007, and 2008 model years.
Secondary Coverage:
Component disassembly, assembly, adjustments, troubleshooting, and diagnostic procedures.
Page Count
Total Pages:
229
Manual Type
Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed information on engine disassembly, assembly, inspection, and adjustment. Likely covers top-end and bottom-end components.
Fuel System:
Procedures for fuel injection system (if applicable), carburetor (if applicable), fuel pump, and fuel lines.
Ignition System:
Information on spark plugs, ignition coils, and potentially CDI unit diagnostics.
Transmission Drivetrain:
Covers clutch operation, gearbox disassembly and assembly, and rear drive components.
Suspension:
Detailed procedures for front fork and rear shock absorber servicing, including oil changes and seal replacements.
Brakes:
Front and rear brake system servicing, including caliper, master cylinder, and bleeding procedures.
Electrical System:
Wiring diagrams, component testing, battery, starter, lighting, and sensor diagnostics.
Cooling System:
Radiator, hoses, water pump, and thermostat servicing and checks.
Frame Chassis:
Information related to frame inspection and potential repairs or adjustments.
Bodywork Plastics:
Procedures for removal, installation, and potentially repair of body panels and plastics.
Wheels Tires:
Information on wheel removal, installation, and tire changing.
Procedures Included
Maintenance:
Routine maintenance checks, lubrication points, and service interval recommendations.
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common and uncommon issues.
Repair:
Step-by-step instructions for component repair and replacement.
Disassembly Assembly:
Detailed guides for taking apart and reassembling various vehicle systems and components.
Adjustments:
Procedures for making necessary adjustments to engine, clutch, brakes, and other systems.
Specifications:
Inclusion of crucial data like torque values, clearances, fluid capacities, and wear limits.
Special Tools:
Identification and usage instructions for required special service tools.
Technical Depth
Depth:
Comprehensive, ranging from basic maintenance to in-depth engine and transmission overhauls.
Detail Level:
Step-by-step explanations, pictorial diagrams, exploded views, and detailed illustrations for clarity.
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
Windows, Mac, Linux OS
Print Quality
Printability:
Yes, all pages are printable.
Readability:
Designed for ease of reading with clear explanations and supportive visuals.
Binding Type
Type:
Digital Download (PDF)
Paper Type
Type:
N/A (Digital Format)
Requirements
Software:
Adobe Reader required for viewing.
Completeness
Guarantee:
Stated as 100% complete and intact, no missing/corrupt pages/sections.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, four-stroke (typical for TE 610 of this era). Specific engine designation not provided in product description.
Displacement:
600cc class (TE 610 implies approximately 600cc, actual displacement likely around 576cc or similar for the specific model year).
Performance
Horsepower:
Approximate range of 45-55 HP (typical for this class, specific figures not in product description).
Torque:
Torque figures vary, but a manual would provide precise specifications.
Fuel System
Induction:
Likely fuel-injected (FI) for 2006-2008 model years, though some earlier models might have used carburetors. The manual would detail the specific system.
Fuel Type:
Unleaded gasoline (standard).
Cooling System
Type:
Liquid-cooled.
🔧 Transmission
Standard
Type:
6-speed constant mesh transmission.
Clutch:
Wet, multi-plate clutch.
Optional
Type:
N/A (Typically no optional transmissions for this model).
Features
Final Drive:
Chain drive.
📐 Dimensions
Exterior
Seat Height:
High seat height typical for dual-sport, specific value available in manual.
Ground Clearance:
Generous ground clearance for off-road use, specific value available in manual.
Weights
Dry Weight:
Typically in the range of 130-140 kg (approx. 285-310 lbs), specific value available in manual.
Wet Weight:
Not specified in product description, but the manual would provide this.
🛡️ Safety Features
Ratings
Crash Test Results:
N/A for motorcycles in typical automotive safety rating systems.
Active Features
Braking System:
Hydraulic disc brakes front and rear, designed for effective stopping power.
Suspension Stability:
Advanced suspension systems contribute to stability and control in various conditions.
Passive Features
Frame Construction:
Robust frame design for rider safety and machine integrity.
Lighting:
Headlight, taillight, and turn signals for visibility and signaling.
💡 Technology Features
Infotainment
Instrument Cluster:
Likely features an analog tachometer and digital speedometer, with basic indicator lights for turn signals, neutral, oil pressure, and high beam. Specifics in manual.
Driver Assistance
ABS:
ABS was not a standard or common option on this model during these years.
Connectivity
Connectivity Features:
No advanced connectivity features like Bluetooth or smartphone integration are expected for this model year.
🔧 Maintenance
Service Intervals
Oil Change:
Specific intervals (e.g., every 5,000 km or annually) would be detailed in the manual.
Air Filter:
Regular inspection and cleaning/replacement intervals are crucial for performance, detailed in the manual.
Spark Plug:
Recommended replacement intervals for optimal combustion.
Fluid Specifications
Engine Oil:
Specific viscosity grade (e.g., SAE 10W-40 or 15W-50) and type (e.g., JASO MA certified motorcycle oil) would be listed. Manual is essential for accurate selection.
Coolant:
Ethylene glycol-based coolant with corrosion inhibitors. Specific mix ratio and type detailed in manual.
Brake Fluid:
DOT 4 or DOT 5.1 specification, as per manual's recommendation.
Fork Oil:
Specific viscosity grade (e.g., SAE 5W or 10W) and volume for front forks.
Known Issues
Common Wear Items:
Clutch plates, brake pads, chain and sprockets, fork seals, and wheel bearings are common wear items on dual-sport bikes, addressed comprehensively in the manual.
Engine Notes:
Potential for valve clearance adjustments, and monitoring of the oil consumption, both covered in the manual.
Electrical Notes:
Loose connections or corrosion in connectors can be an issue, troubleshooting guides in the manual are vital.
📚 Vehicle History
Brand Heritage
Heritage:
Husqvarna Motorcycles boasts a long and rich history, originating in Sweden in 1903, with significant contributions to motocross and enduro racing.
Model Evolution
Evolution:
The TE series has a lineage of off-road performance bikes. The TE 610 represented a significant iteration of their larger displacement dual-sport offerings, evolving through various engine and chassis updates.
Production
Manufacturing Location:
Historically produced in Sweden, later production facilities varied with ownership changes (e.g., Cagiva Group, BMW Motorrad, Pierer Mobility Group).
Production Years For Model:
TE 610 models have been produced across various iterations for many years, with the 2006-2008 period being a specific focus for this manual.
🏆 Awards & Recognition
Recognitions
Awards Received:
Specific awards for the 2006-2008 TE 610 are not detailed in the product information. However, Husqvarna models are often recognized for their off-road prowess and build quality within the dual-sport community.
Ratings
User Reviews:
User reviews generally praise the bike's performance, handling, and reliability when properly maintained. The manual aids in this.
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