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Mitsubishi Lancer Evolution 2006 2007 2008 IX Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution IX Model Variant: GSR, RS, MR Production Years Covered: 2006, 2007, 2008 Codes Chassis Code: CT9A Engine Code: 4G63 (MIVEC Turbo)...
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Sku: 489646
Mitsubishi Lancer Evolution 2006 2007 2008 IX Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution IX
Model Variant:
GSR, RS, MR
Production Years Covered:
2006, 2007, 2008
Codes
Chassis Code:
CT9A
Engine Code:
4G63 (MIVEC Turbo)
👋 Introduction
Market Position
Positioning:
The Lancer Evolution IX represented the pinnacle of Mitsubishi's rally-bred performance sedans for its era, a homologation special designed for motorsport dominance.
Competitive Analysis
Competitors:
Primary competitors included the Subaru Impreza WRX STI, Ford Focus RS, and other high-performance compact sports sedans of the mid-2000s.
Key Features
Performance Focus:
Renowned for its advanced all-wheel-drive system (ACD/AYC), potent turbocharged engine, and exceptional handling dynamics.
Rally Heritage:
Directly derived from Mitsubishi's World Rally Championship (WRC) successes, inheriting technology and tuning philosophies.
Manual Value
Purpose:
Indispensable tool for owners and technicians to maintain, diagnose, and repair the complex systems of the Evo IX.
📋 Manual Details
Coverage Areas
Engine:
Yes
Transmission:
Yes
Drivetrain:
Yes
Suspension:
Yes
Brakes:
Yes
Steering:
Yes
Electrical System:
Yes
Body And Interior:
Yes
Heating And Air Conditioning:
Yes
Maintenance Procedures:
Yes
Troubleshooting:
Yes
Diagnostics:
Yes
Wiring Diagrams:
Yes
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Factory Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital Download (Likely PDF)
📖 Manual Coverage
Systems Covered
Engine Management:
Detailed coverage of ECU, sensors, actuators, ignition, fuel injection, and emissions control.
Powertrain Control:
Includes information on the Super Active Yaw Control (AYC), Active Center Differential (ACD), and Twin-Clutch SST (optional, though the IX predominantly used manual) operation and service.
Fuel System:
Fuel pump, injectors, fuel rail pressure, evaporative emissions system.
Cooling System:
Radiator, water pump, thermostat, fan control, coolant specifications.
Lubrication System:
Oil pump, oil filter, oil cooler, lubrication intervals and specifications.
Transmission Manual:
6-speed Getrag manual transmission, clutch assembly, flywheel, gearbox disassembly and assembly, fluid specifications.
All Wheel Drive System:
ACD, AYC, rear differential, transfer case operation and service.
Suspension And Steering:
Front and rear suspension components, geometry, shock absorbers, springs, steering rack, power steering system.
Braking System:
Front and rear disc brakes (Brembo calipers often standard), ABS, EBD, brake fluid specifications, rotor/pad replacement.
Electrical System Components:
Battery, alternator, starter motor, lighting, power windows, locks, mirrors, audio system.
Body And Chassis:
Body panels, doors, hood, trunk, interior trim, structural components, rust prevention.
HVAC System:
Air conditioning compressor, refrigerant, heater core, climate control unit, cabin air filter.
Procedures Included
Engine Overhaul:
Complete engine disassembly, inspection, and reassembly procedures, including torque specifications for critical components.
Transmission Rebuild:
Detailed steps for removing, disassembling, inspecting, and rebuilding the 6-speed manual gearbox.
Brake Service:
Pad and rotor replacement, caliper service, brake fluid flush and bleeding procedures.
Suspension Component Replacement:
Shock absorber, spring, control arm, and bushing replacement.
Electrical Troubleshooting:
Step-by-step diagnostic procedures for common electrical faults, including fuse and relay identification.
Timing Belt Replacement:
Critical procedure for the 4G63 engine, with timing mark alignment procedures.
Turbocharger Service:
Removal, inspection, and installation of the turbocharger and associated plumbing.
Wheel Alignment:
Specifications for camber, caster, and toe angles for optimal handling.
Air Conditioning Recharge:
Procedures for recharging the AC system, including refrigerant type.
Body Panel Replacement:
Guidelines for removing and installing body panels, including alignment.
Diagnostic Trouble Codes:
Explanation of DTCs and their potential causes.
Technical Depth
Depth:
Comprehensive, covering everything from routine maintenance to complete engine and transmission rebuilds.
Illustrations:
High-resolution photos, diagrams, and detailed line drawings for clarity.
Diagnostic Procedures:
Includes step-by-step diagnostic flowcharts and troubleshooting trees.
Torque Specifications:
Detailed torque values for all critical fasteners.
Special Tools:
Identification and use of any special tools required for specific procedures.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Print Quality
Resolution:
High Resolution (Hi Resolution)
Binding Type
Binding:
Not Applicable (Digital Download)
Paper Type
Paper:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4G63 MIVEC Inline-4 Turbocharged
Displacement:
2.0 Liters (1997 cc)
Bore X Stroke:
85.0 mm x 88.0 mm
Compression Ratio:
8.8:1
Engine Management System:
ECU controlled fuel injection and ignition with MIVEC (Mitsubishi Innovative Valve timing Electronic Control) system.
Performance
Horsepower:
287 hp @ 6500 rpm (approx.)
Torque:
289 lb-ft @ 3500 rpm (approx.)
Redline:
7500 rpm
Fuel System
Fuel Type:
Unleaded Gasoline (Premium Recommended/Required)
Fuel Delivery:
Electronic Multi-Point Fuel Injection (MPI)
Turbocharger:
Mitsubishi TD05H-16G (or similar variant) with intercooler
🔧 Transmission
Standard
Type:
6-Speed Manual Transmission (Getrag) on GSR/RS, MR had a 5-speed. **Correction: The IX primarily featured a 6-speed manual. The MR touring variant offered a 5-speed automatic or a 6-speed manual. Please verify specifics for MR.**
Optional
Type:
Some MR variants may have offered an automatic transmission, but the performance focus was manual. **(Note: The manual clearly states 2006-2008 IX, which predominantly had the 6-speed manual. The Twin-Clutch SST was introduced later.)**
Features
Drivetrain:
All-Wheel Drive (AWD) with Active Center Differential (ACD) and Active Yaw Control (AYC) on most models.
Clutch:
Hydraulic, single-plate dry clutch
📐 Dimensions
Exterior
Length:
4490 mm (176.8 in)
Width:
1770 mm (69.7 in)
Height:
1415 mm (55.7 in)
Wheelbase:
2630 mm (103.5 in)
Front Track:
1515 mm (59.6 in)
Rear Track:
1515 mm (59.6 in)
Weights
Curb Weight:
1400-1450 kg (3086-3197 lbs) depending on trim
Gross Vehicle Weight Rating:
Approx. 1800 kg (3968 lbs)
🛡️ Safety Features
Ratings
NHTSA Crash Test Results:
Specific NHTSA ratings for this generation may vary by market. Typically featured front airbags, side airbags, and ABS.
Active Features
ABS:
Yes, Anti-lock Braking System
Ebd:
Yes, Electronic Brakeforce Distribution
Acd:
Active Center Differential for variable torque distribution
Ayc:
Active Yaw Control for enhanced cornering stability
Passive Features
Airbags:
Front airbags, side curtain airbags (depending on trim and market).
Seatbelts:
3-point front and rear seatbelts with pretensioners.
Body Structure:
Reinforced safety cage and crumple zones.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, often with Rockford Fosgate premium audio option.
Climate Control:
Manual or automatic climate control systems.
Driver Assistance
Traction Control:
Integral to AWD system; ACD and AYC provide advanced traction and stability control.
Performance Displays:
Gauges for boost pressure, oil pressure, and voltage often included.
Connectivity
Standard Features:
Limited by the era; typically power accessories, central locking, keyless entry. No integrated Bluetooth or advanced smartphone connectivity.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 - 7,500 miles (6,000 - 12,000 km) or 6 months, depending on driving conditions and oil type.
Air Filter Replacement:
Every 15,000 - 30,000 miles (24,000 - 48,000 km) or as needed based on inspection.
Spark Plug Replacement:
Every 30,000 - 60,000 miles (48,000 - 96,000 km) depending on spark plug type (e.g., Iridium).
Timing Belt Replacement:
Critical: Every 60,000 - 90,000 miles (96,000 - 144,000 km) or 7-10 years. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil Type:
API SG/SH/SJ/SL/SM or ACEA A2/A3, viscosity typically 5W-30 or 10W-30 synthetic.
Engine Oil Capacity:
Approx. 4.5 Liters (4.8 US Quarts) with filter.
Coolant Type:
Ethylene glycol-based, 50/50 mix with distilled water. Mitsubishi DiaQueen Super Long Life Coolant (or equivalent).
Transmission Fluid Type:
GL-4 SAE 75W-90 Gear Oil (for manual transmission). Check manual for specific GL rating.
Brake Fluid Type:
DOT 3 or DOT 4.
Power Steering Fluid Type:
Power steering fluid (refer to manual for specific type, often Dexron II/III compatible).
Known Issues
Engine:
Cracked cylinder heads (less common on IX than earlier models but possible with abuse), turbocharger wear, oil consumption, timing belt failure if not replaced.
Drivetrain:
Wear in ACD/AYC pumps and differentials, clutch wear from aggressive driving.
Suspension:
Worn bushings, ball joints, and shock absorbers from spirited driving.
Electrical:
Corrosion on connectors, failure of power window motors, intermittent gauge issues.
📚 Vehicle History
Brand Heritage
Rally History:
Mitsubishi's Lancer Evolution line has a storied history in the World Rally Championship, with multiple driver and manufacturer titles.
Model Evolution
Evo Ix Development:
The Evo IX was the final iteration of the legendary '4G63-powered' Evos, incorporating MIVEC technology for improved power delivery and efficiency over the Evo VIII.
Production
Manufacturing Location:
Mizushima Plant, Kurashiki, Okayama, Japan
Production Period:
The Evo IX generation ran from 2005 to 2007, with the 2006-2008 models specified in this manual covering the latter part of this production run.
🏆 Awards & Recognition
Recognitions
Performance Accolades:
Consistently praised by automotive journalists for its handling, performance, and rally-inspired driving experience.
Motorsport Dominance:
The Evo lineage is synonymous with motorsport success, particularly in WRC, which underpins its reputation.
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