Arctic Cat 700 Diesel ATV 2006 2007 Service Repair Manual

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The 700 Diesel ATV, produced for the 2006 and 2007 model years, is a robust all-terrain vehicle engineered for utility and demanding tasks. Featuring a 686 cc 3-cylinder liquid-cooled diesel...

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Type: Atv

Vendor:

Sku: 90175

Tags: 2006 2007 700 Diesel Arctic Cat ATV Misc Powersports

Product variants

Description

The 700 Diesel ATV, produced for the 2006 and 2007 model years, is a robust all-terrain vehicle engineered for utility and demanding tasks. Featuring a 686 cc 3-cylinder liquid-cooled diesel engine, this model emphasizes torque and fuel efficiency, making it well-suited for work and extended operation in challenging environments. Its design prioritizes durability and practical capabilities, including a sturdy chassis, independent suspension, and a towing capacity of approximately 1050 lbs, positioning it as a reliable partner for work and recreation. This comprehensive service repair manual provides detailed information essential for the maintenance and repair of your 700 Diesel ATV. It covers a wide array of systems, including the engine, drivetrain, suspension, brakes, electrical system, fuel system, and cooling system, offering step-by-step instructions, diagnostic procedures, and troubleshooting guides. With over 600 pages of content, this English-language manual is designed to assist owners, mechanics, and technicians in keeping the vehicle in optimal working condition through routine maintenance and complex repairs.

🏷️ Basic Information

Identification

Make:

Arctic Cat

Model:

700 Diesel ATV

Year:

2006, 2007

Codes

Engine Type:

Diesel

👋 Introduction

Market Position

Positioning:

The Arctic Cat 700 Diesel ATV was positioned as a rugged, utility-focused all-terrain vehicle, emphasizing its torque and durability, particularly for tasks requiring low-end power and extended operation.

Competitive Analysis

Competitors:

Competed with other utility ATVs from brands like Polaris (Diesel models), Can-Am, Kawasaki, and Yamaha, often differentiating through its diesel engine and specific utility features.

Key Features

Features:

Diesel engine offering superior torque and fuel economy, robust chassis design for demanding terrain, independent suspension, and a focus on utility and work capabilities.

📋 Manual Details

Coverage Areas

Systems Covered:

Engine, Drivetrain, Suspension, Brakes, Electrical System, Fuel System, Cooling System, Chassis, Bodywork, Steering, Accessories, Troubleshooting, Maintenance Schedules

Page Count

Pages:

Manual Type

Type:

Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete engine disassembly, assembly, inspection, and overhaul procedures for all internal components (pistons, rings, cylinders, crankshaft, connecting rods, valves, camshaft, timing components).

Fuel System:

Detailed diagnostics and repair of the diesel fuel injection system, fuel pump, injectors, fuel filter, fuel lines, and fuel tank.

Cooling System:

Radiator, coolant hoses, thermostat, water pump, fan, and coolant flush/refill procedures.

Electrical System:

Battery, charging system (alternator), starter motor, lighting, ignition system (glow plugs), wiring diagrams, component testing, and troubleshooting.

Drivetrain:

Transmission removal, installation, internal repairs, clutch service, differential service, drive shafts, CV joints, and wheel bearings.

Suspension:

Front and rear suspension component inspection, replacement (shocks, springs, bushings, ball joints, tie rods), and alignment specifications.

Brakes:

Hydraulic brake system diagnosis, caliper service, brake pad replacement, rotor replacement, brake fluid bleeding, and parking brake adjustments.

Steering:

Steering column, tie rods, steering linkage, and power steering system (if equipped) inspection and repair.

Chassis And Body:

Frame inspection, body panel removal/installation, seat assembly, rack and pinion system (if applicable), and storage compartment service.

Procedures Included

Maintenance:

Scheduled maintenance intervals for oil changes, filter replacements, fluid checks, spark plug/glow plug inspection, brake checks, tire rotations, and drive belt inspection.

Troubleshooting:

Comprehensive diagnostic charts, symptom-based troubleshooting guides, and common problem solutions.

Repair:

Step-by-step repair instructions for virtually every component on the ATV, including detailed diagrams and torque specifications.

Diagnostics:

Procedures for diagnosing electrical faults, fuel system issues, engine performance problems, and drivetrain malfunctions.

Technical Depth

Depth:

Complete overhaul and rebuild procedures for all major mechanical and electrical systems.

📊 Manual Specifications

File Format

File Type:

Digital (PDF)

Print Quality

Quality:

High-resolution, clear images and text, suitable for printing.

Binding Type

Binding:

N/A (Digital)

Paper Type

Paper:

N/A (Digital)

⚙️ Engine Specifications

Primary Engine

Engine Manufacturer:

Lombardini

Engine Type:

3-Cylinder, 4-Stroke, Liquid-Cooled Diesel

Displacement:

686 cc (41.8 cu. in.)

Performance

Horsepower:

Approx. 14 HP (rated for low-end torque rather than peak horsepower)

Torque:

Significant torque for pulling and low-speed operation, characteristic of diesel engines.

Fuel System

Fuel Delivery:

Indirect Injection Diesel with Rotary Injection Pump

Fuel Type:

Diesel Fuel

Engine Management

Ignition:

Glow Plugs for cold starting

Lubrication

Oil Type:

Diesel Engine Oil (e.g., SAE 15W-40 API CI-4 or equivalent)

Cooling System

Coolant Type:

Ethylene Glycol Based Antifreeze (50/50 mix with distilled water recommended)

🔧 Transmission

Standard

Type:

Automatic CVT (Continuously Variable Transmission) with Hi/Lo Range and Reverse

Drive Modes:

2WD/4WD with front differential lock

Features

Clutch:

Primary and Secondary Clutch System (Drive and Driven Clutches)

Fluid Specifications

Transmission Fluid:

CVT Belt Fluid (specific Arctic Cat fluid or equivalent)

📐 Dimensions

Exterior

Length:

Approx. 83 inches (2108 mm)

Width:

Approx. 46 inches (1168 mm)

Height:

Approx. 48 inches (1219 mm)

Weights

Dry Weight:

Approx. 600 lbs (272 kg)

Ground Clearance:

Approx. 10 inches (254 mm)

Cargo

Rack Capacity Front:

Approx. 100 lbs (45 kg)

Rack Capacity Rear:

Approx. 200 lbs (91 kg)

Towing

Towing Capacity:

Approx. 1050 lbs (476 kg)

Tires

Front Tire Size:

AT 25x8-12

Rear Tire Size:

AT 25x10-12

Wheels

Bolt Pattern:

4x110 mm

🛡️ Safety Features

Ratings

Rollover Protection:

Standard ATV safety features; manufacturer-specific ROPS (Roll Over Protection Structure) may be available as an accessory or aftermarket addition.

Active Features

Braking System:

Hydraulic disc brakes front and rear, sealed hydraulic parking brake.

Passive Features

Lighting:

Halogen headlights, taillight, brake light.

Seatbelt Anchorage:

N/A (Standard ATV design)

💡 Technology Features

Infotainment

Instrument Cluster:

Digital LCD display with speedometer, tachometer, odometer, trip meter, fuel gauge, 4WD indicator, and warning lights.

Driver Assistance

Drive System:

Arctic Cat's Acti-4 Front Differential with front and rear electronic differential lock engagement.

Connectivity

Accessories Interface:

Pre-wired for accessories like winches, lighting, and power outlets.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 100 hours or 12 months, whichever comes first. Consult manual for specific diesel oil type and capacity.

Air Filter Inspection:

Every 50 hours or 6 months. Clean or replace as needed.

Fuel Filter Replacement:

Refer to manual; typically every 1-2 years or as recommended.

Brake Fluid Flush:

Every 24 months or as needed.

Fluid Specifications

Engine Oil Capacity:

Refer to manual; typically around 1.5-2.0 liters for this engine.

Coolant Capacity:

Refer to manual; capacity varies but generally around 2-3 liters.

Known Issues

Common Problems:

Potential for glow plug issues in cold weather, CVT belt wear with heavy use, and standard diesel engine maintenance needs (e.g., fuel system care).

Maintenance Tasks

Cv Joint Greasing:

Periodic greasing of CV joint boots is essential to prevent premature wear.

📚 Vehicle History

Brand Heritage

Heritage:

Arctic Cat has a long history in motorsports, particularly in snowmobiles, and expanded into the ATV market with a focus on performance and utility.

Model Evolution

Evolution:

The 700 Diesel was part of Arctic Cat's strategy to offer specialized powertrains for demanding applications, with the diesel engine providing a unique selling proposition for torque and fuel efficiency.

Production

Manufacturing Location:

Primarily manufactured in Thief River Falls, Minnesota, USA.

🏆 Awards & Recognition

Recognitions

Awards:

While specific awards for the 700 Diesel model are not prominently documented, Arctic Cat ATVs have generally received positive reviews for their utility and off-road performance in the periods they were produced.