🏷️ Basic Information

Make:

Husqvarna

Model:

TE 250 / TE 450 / TE 510

Year:

2006-2007

👋 Introduction

Segment:

High-performance Enduro motorcycles, targeting competitive off-road riders and enthusiasts.

Competitors:

KTM EXC series, Yamaha WR series, Honda CRF-X series, Suzuki RM-Z/DR-Z series, Kawasaki KLX/KX series.

Unique Selling Points:

Husqvarna's established racing heritage, powerful 4-stroke engines, advanced chassis design for its era, and distinctive Swedish engineering.

Benefit To Owner:

Empowers owners to perform comprehensive maintenance, diagnostics, and repairs, reducing reliance on specialized workshops and preserving vehicle value.

📋 Manual Details

Covered Models:

Husqvarna TE 250, TE 450, TE 510

Covered Years:

2006, 2007

Estimated Page Count:

Hundreds of Pages (Specific count not provided, but described as extensive)

Type:

Service Repair Manual

Language:

English

Format:

PDF

📖 Manual Coverage

Engine:

Complete engine overhaul, disassembly, assembly, tuning, troubleshooting for 250cc, 450cc, and 510cc variants.

Fuel System:

Carburetor service and adjustment (likely Keihin FCR), fuel pump, fuel filter, fuel tank maintenance.

Ignition System:

CDI unit, spark plug specifications, troubleshooting ignition faults.

Cooling System:

Radiator service, coolant specifications, fan operation, water pump maintenance.

Transmission:

Gearbox disassembly, assembly, inspection, lubrication, clutch service, gearbox oil specifications.

Suspension Front:

Fork disassembly, service, oil change, seal replacement, spring rates, adjustments (compression, rebound).

Suspension Rear:

Monoshock absorber service, linkage maintenance, shock absorber adjustments, bearing inspection and replacement.

Brakes Front:

Brake caliper service, master cylinder rebuild, brake pad replacement, rotor inspection, hydraulic fluid specifications.

Brakes Rear:

Rear brake caliper service, master cylinder rebuild, brake pad replacement, rotor inspection, hydraulic fluid specifications.

Electrical System:

Wiring diagrams, starter system, battery maintenance, lighting system, troubleshooting electrical faults.

Exhaust System:

Exhaust pipe and silencer inspection, gasket replacement.

Frame And Bodywork:

Frame inspection, subframe maintenance, plastic panel removal and installation, seat maintenance.

Wheels And Tires:

Wheel bearing maintenance, spoke tensioning, tire pressure recommendations, rim maintenance.

Preventative Maintenance:

Detailed schedules for oil changes, filter replacements, chain adjustments, and bolt torque checks.

Troubleshooting:

Systematic diagnostic procedures for common and uncommon issues across all major vehicle systems.

Engine Rebuild:

Step-by-step instructions for complete engine disassembly, component inspection, repair, and reassembly.

Suspension Service:

Complete fork and shock absorber overhaul procedures, including seal and bushing replacement.

Brake Maintenance:

Detailed procedures for bleeding brake systems, replacing pads, and servicing calipers and master cylinders.

Electrical Diagnostics:

Guidance on diagnosing electrical issues using multimeters and interpreting wiring diagrams.

Clutch Replacement:

Instructions for clutch plate replacement and clutch cable adjustment.

Wheel And Tire Service:

Procedures for checking wheel balance, spoke tension, and tire condition.

Depth:

Comprehensive, suitable for professional mechanics and advanced DIY enthusiasts. Covers routine maintenance to full engine and transmission rebuilds.

📊 Manual Specifications

PDF Quality:

High-resolution, clear text and diagrams for easy reading and printing.

Searchability:

Likely text-searchable within the PDF for quick information retrieval.

Printability:

Designed to be printed for workshop use, with clear layouts.

Binding:

N/A (Digital PDF format)

Paper Type:

N/A (Digital PDF format)

⚙️ Engine Specifications

Engine Type Te250:

Single-cylinder, 4-stroke, DOHC, liquid-cooled

Engine Type Te450:

Single-cylinder, 4-stroke, DOHC, liquid-cooled

Engine Type Te510:

Single-cylinder, 4-stroke, DOHC, liquid-cooled

Bore Stroke Te250:

76 mm x 54.8 mm (Approximate, refer to manual for exact)

Bore Stroke Te450:

97 mm x 60.8 mm (Approximate, refer to manual for exact)

Bore Stroke Te510:

98 mm x 66.4 mm (Approximate, refer to manual for exact)

Compression Ratio Te250:

12.0:1 (Approximate, refer to manual for exact)

Compression Ratio Te450:

12.0:1 (Approximate, refer to manual for exact)

Compression Ratio Te510:

12.0:1 (Approximate, refer to manual for exact)

Horsepower Te250:

Estimated 35-40 HP (Refer to manual for specific dyno figures)

Horsepower Te450:

Estimated 45-50 HP (Refer to manual for specific dyno figures)

Horsepower Te510:

Estimated 50-55 HP (Refer to manual for specific dyno figures)

Carburetor Type:

Keihin FCR MX (e.g., FCR41 for 450/510, FCR37 for 250 - verify with manual)

Fuel Grade:

Unleaded gasoline with a minimum octane rating of 91 (RON+MON)/2 (AKI) (Verify with manual)

🔧 Transmission

Transmission Type:

6-speed constant mesh

Optional Features:

N/A (Standard 6-speed)

Clutch Type:

Wet multi-plate

Transmission Oil Spec:

API GL-4 or GL-5 SAE 80W/90 hypoid gear oil (Verify with manual for exact specification and capacity)

📐 Dimensions

Wheelbase Te250:

1495 mm (Approximate)

Wheelbase Te450 510:

1510 mm (Approximate)

Dry Weight Te250:

Approx. 108 kg (238 lbs)

Dry Weight Te450:

Approx. 115 kg (254 lbs)

Dry Weight Te510:

Approx. 116 kg (256 lbs)

Fuel Tank Capacity:

8.5 Liters (2.24 US Gallons) - Verify with manual

🛡️ Safety Features

Safety Features:

Designed for off-road competition and recreational riding; not street legal in most configurations without modifications. Primary safety features relate to rider control and stability.

Active Safety:

Powerful braking system, responsive suspension, predictable handling characteristics.

Passive Safety:

Robust frame construction, durable body panels.

💡 Technology Features

Infotainment System:

N/A (Pure off-road motorcycle, no infotainment features).

Assistance Features:

N/A (Pure off-road motorcycle, no electronic rider aids like ABS or traction control were standard in this era for this class).

Connectivity Features:

N/A (Pure off-road motorcycle).

🔧 Maintenance

Engine Oil Change:

Every 10-15 hours of riding, or as specified in the manual (crucial for off-road use).

Air Filter Cleaning:

Every 5-10 hours of riding, or more frequently in dusty conditions.

Chain Adjustment Lubrication:

Every 5-10 hours of riding.

Valve Clearance Check:

Every 30-50 hours of riding (critical for engine longevity).

Engine Oil Type:

Fully synthetic motorcycle specific 4-stroke engine oil, SAE 10W-40 or 15W-50 (Verify with manual for exact specification and capacity).

Coolant Type:

Ethylene glycol-based antifreeze coolant with corrosion inhibitors, mixed 50/50 with distilled water.

Brake Fluid Type:

DOT 4 hydraulic brake fluid.

Common Wear Items:

Clutch plates, piston rings, valve guides, wheel bearings, swingarm bearings, steering head bearings, fork seals due to demanding off-road use.

Potential Problems:

Carburetor jetting sensitivity to altitude/temperature, occasional electrical connector issues, potential for oil leaks if maintenance is neglected.

📚 Vehicle History

Heritage:

Husqvarna Motorcycles has a long and storied history in off-road racing, dating back to the early 20th century, with numerous motocross and enduro world championships.

Evolution 2006 2007:

These models represent a significant iteration of Husqvarna's successful TE (Tout Terrain - all terrain) enduro line. They benefited from the brand's experience in developing competitive off-road machinery, featuring refined engine performance and chassis dynamics compared to earlier generations.

Manufacturing Location:

Sweden (historically), though ownership and production locations have shifted over time. For this era, production was primarily in Sweden.

🏆 Awards & Recognition

Industry Recognition:

Husqvarna TE models of this era were generally well-regarded in the off-road community for their performance and competitive edge. Specific awards for the 2006-2007 models would likely be found in period off-road motorcycle magazines and reviews.

Performance Ratings:

Consistently rated as strong performers in their respective engine displacement classes by enthusiast publications.