menu

0
0
Your shopping cart
😊 Product added to cart successfully   Product removed to cart successfully
Your shopping cart is empty!
Continue shopping
1 2

Polaris 450 Sportsman 2006-2008 Workshop Service Manual

$16.99
$16.99
The Polaris Sportsman 450 is a versatile All-Terrain Vehicle (ATV) designed for a range of outdoor activities. Produced between 2006 and 2008, this model is recognized for its robust engineering...
23 people are viewing this right now
Type: Atv
Vendor:
Polaris
Sku: 82659
Tags: 2006 2007 2008 450 Sportsman ATV Polaris Powersports Sportsman Series
Polaris 450 Sportsman 2006-2008 Workshop Service Manual
The Polaris Sportsman 450 is a versatile All-Terrain Vehicle (ATV) designed for a range of outdoor activities. Produced between 2006 and 2008, this model is recognized for its robust engineering and reliable performance, characteristic of its established reputation in the powersports industry. The Sportsman line is known for its comfort, capability, and adaptability, making the 450 a capable machine for work and recreation. Its design prioritizes user experience and durability, ensuring it can handle demanding terrain and tasks. This comprehensive workshop service manual provides detailed guidance for the maintenance and repair of the Polaris Sportsman 450 ATVs from the 2006, 2007, and 2008 model years. It covers essential areas including engine service, fuel and ignition systems, lubrication, exhaust, electrical components, and transmission. The manual offers step-by-step procedures for routine maintenance, diagnostic processes, component removal and installation, and troubleshooting, mirroring the information found in authorized dealer service departments. Its purpose is to empower owners and technicians to perform repairs accurately and efficiently, ensuring optimal vehicle performance and longevity.
🏷️ Basic Information
Identification
Make:
Polaris
Model:
Sportsman 450
Model Year Range:
2006-2008
Vehicle Type:
ATV (All-Terrain Vehicle)
Codes
Product Identifier:
Polaris 450 Sportsman 2006-2008 Workshop Service Manual PDF Download
👋 Introduction
Market Position
Positioning:
Essential resource for maintaining and repairing Polaris Sportsman 450 ATVs from 2006-2008.
Competitive Analysis
Analogy To Dealer Resources:
Contains specifications and procedures equivalent to those found in authorized Polaris dealer service departments.
Key Features
Value Proposition:
Enables owners and technicians to perform repairs professionally, save money on labor, and get the best value from their vehicle.
Safety Emphasis:
Highlights the importance of safety equipment (e.g., torque wrench) and precautions.
Special Tool Identification:
Identifies and illustrates recommended or required special tools with Polaris part numbers.
📋 Manual Details
Coverage Areas
Applicable Models:
Polaris Sportsman 450
Applicable Years:
2006, 2007, 2008
Page Count
Estimated Page Count:
Comprehensive (specific count not provided, typical for workshop manuals of this era)
Manual Type
Type:
Workshop Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Service:
Yes (including tune-ups, overhaul, disassembly, assemblies)
Fuel System:
Yes
Ignition System:
Yes
Lubrication System:
Yes
Exhaust System:
Yes
Electrical System:
Yes
Bodywork:
Yes
Transmission Service:
Yes (including disassembly and assemblies)
Procedures Included
Routine Maintenance:
Yes
Diagnostic Procedures:
Yes
Repair Procedures:
Yes
Removal And Installation:
Yes
Troubleshooting:
Yes
Proprietary Component Repair:
Yes (includes manufacturer instructions for proprietary parts)
Technical Depth
Depth Of Coverage:
Comprehensive (from routine maintenance to full engine/transmission overhauls)
Target Audience:
Mechanical Technicians (familiar with BRP products and general automotive practices), Enthusiast Owners
Diagnostic Focus:
Emphasis on specific product aspects, troubleshooting when trouble occurs
📊 Manual Specifications
File Format
Format:
PDF
Deliverable Method:
Electronic Delivery via Email
Delivery Speed:
Fast
Print Quality:
Printable
Binding Type
Binding:
Not Applicable (Digital PDF)
Paper Type
Paper Type:
Not Applicable (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Likely a 4-stroke, single-cylinder (common for this class of ATV)
Engine Displacement:
450cc (as indicated by model name)
Performance
Horsepower Approximate:
Approximately 20-25 HP (typical for this engine size and era)
Torque Approximate:
Approximately 25-30 lb-ft (typical for this engine size and era)
Fuel System
Fuel Delivery:
Likely Carbureted (common for 2006-2008 models, though EFI was becoming more prevalent)
Fuel Type:
Unleaded Gasoline
Lubrication System
Oil Type:
Refer to manual for specific SAE viscosity grade (e.g., SAE 10W-40, SAE 20W-50 synthetic blend or full synthetic recommended for ATV engines).
Oil Capacity:
Refer to manual for exact capacity (typically 2-3 quarts/liters).
🔧 Transmission
Standard
Transmission Type:
Automatic (Polaris PVT - Polaris Variable Transmission)
Drive System:
2WD/4WD Selectable
Gearbox Features:
High/Low Range, Neutral, Reverse
Features
Clutch Type:
CVT (Continuously Variable Transmission) with primary and secondary drive clutches.
Transmission Fluid:
Refer to manual for specific Polaris PVT fluid or equivalent.
📐 Dimensions
Exterior
Overall Length Approximate:
81 inches (2057 mm)
Overall Width Approximate:
46 inches (1168 mm)
Overall Height Approximate:
48 inches (1219 mm)
Weights
Dry Weight Approximate:
650 lbs (295 kg)
Payload Capacity Approximate:
200 lbs (91 kg)
Towing Capacity Approximate:
1500 lbs (680 kg)
Cargo
Rack Capacity Front Approximate:
100 lbs (45 kg)
Rack Capacity Rear Approximate:
200 lbs (91 kg)
🛡️ Safety Features
Ratings
Rollover Protection:
Not applicable (ATVs are open vehicles, safety relies on rider skill and protective gear).
Active Features
Braking System:
Hydraulic Disc Brakes (front and rear)
4Wd System:
On-Demand AWD (All-Wheel Drive)
Passive Features
Lighting:
Halogen headlights, taillight/brake light.
Operator Safety Warnings:
Manual includes WARNING, CAUTION, NOTE symbols for critical safety information.
💡 Technology Features
Infotainment
Features:
Basic instrumentation panel (speedometer, odometer, fuel gauge, indicator lights).
Driver Assistance
Features:
On-Demand AWD system for enhanced traction.
Connectivity
Features:
Not applicable (no modern connectivity features like Bluetooth or Wi-Fi).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific mileage/hour intervals (typically every 100 hours or 6 months).
Air Filter Maintenance:
Refer to manual for inspection/cleaning intervals (frequent checks in dusty conditions recommended).
Spark Plug Replacement:
Refer to manual for recommended interval (e.g., every 1-2 years or specific hours).
Fluid Specifications
Coolant Type:
Refer to manual for specific antifreeze/coolant mixture (typically ethylene glycol based).
Brake Fluid Type:
Refer to manual for DOT specification (typically DOT 3 or DOT 4).
Known Issues
Common Wear Items:
CVT belt wear, suspension bushings, wheel bearings, battery.
Electrical Connections:
Corrosion in connectors can sometimes cause intermittent electrical issues.
Torque Specifications
Importance:
Manual emphasizes the need for a torque wrench to ensure fasteners are tightened to specification, crucial for safety and component longevity.
📚 Vehicle History
Brand Heritage
Manufacturer Legacy:
Polaris is a long-standing manufacturer of powersports vehicles, known for innovation and a wide range of ATVs.
Model Evolution
Sportsman Lineage:
The Sportsman line is Polaris's flagship utility ATV series, known for comfort, capability, and versatility.
Production
Manufacturing Location:
Typically manufactured in the USA (e.g., Spirit Lake, Iowa).
🏆 Awards & Recognition
Recognitions
Brand Awards:
Polaris vehicles often receive industry recognition for performance and utility (specific awards for 450 Sportsman not listed in product info).
Ratings
Safety Ratings:
ATVs are not typically subject to formal NHTSA or IIHS crash ratings like cars.
Certifications
Emissions:
Compliant with relevant emissions standards for the model year.
Sale
View full product details →

Unavailable

Sold Out