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Yamaha 250 Morphous 2006-2008 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: Morphous 250 Model Code: XP500 Engine Type: Scooter Vehicle Type: Maxi-Scooter Generation Generation Identifier: First Generation Codes Chassis Codes: SE01 👋 Introduction Market...
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Type: Motorcycle
Vendor:
Sku: 469087
Yamaha 250 Morphous 2006-2008 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Morphous 250
Model Code:
XP500
Engine Type:
Scooter
Vehicle Type:
Maxi-Scooter
Generation
Generation Identifier:
First Generation
Codes
Chassis Codes:
SE01
👋 Introduction
Market Position
Market Segment:
Maxi-scooter segment, appealing to riders seeking comfort, practicality, and performance for commuting and touring.
Competitive Analysis
Key Competitors:
Honda Silver Wing, Suzuki Burgman, Kymco Xciting, Aprilia Atlantic.
Key Features
Vehicle Highlights:
Spacious under-seat storage, comfortable riding position, aerodynamic fairing, robust engine, capable handling.
Manual Value Proposition
Manual Benefit:
Empowers owners and technicians with the knowledge to perform all maintenance and repair tasks, saving time and money on dealership services.
📋 Manual Details
Coverage Areas
Covered Years:
2006, 2007, 2008
Page Count
Page Count:
330
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul procedures, cylinder head, cylinder, piston, crankshaft, connecting rod, lubrication system, cooling system.
Fuel System:
Fuel injection system (EFI), throttle body, fuel pump, fuel filter, fuel tank, fuel lines.
Ignition System:
Ignition timing, spark plugs, ignition coils, CDI unit.
Transmission Drivetrain:
Continuously Variable Transmission (CVT) disassembly, inspection, assembly, drive belt, clutch, torque converter.
Chassis Frame:
Frame inspection, welding points, mounting points.
Suspension Front:
Front fork disassembly, inspection, sealing, oil replacement, fork springs.
Suspension Rear:
Rear shock absorber, swing arm, bearing inspection and replacement.
Brakes Front:
Brake caliper, brake pads, brake disc, brake lines, master cylinder, bleeding procedure.
Brakes Rear:
Brake caliper, brake pads, brake disc, brake lines, master cylinder, bleeding procedure.
Wheels Tires:
Wheel bearing replacement, tire pressure, wheel alignment checks.
Electrical System:
Wiring diagrams, battery, charging system (stator, rectifier/regulator), starter motor, lighting system, instruments, ECU.
Cooling System:
Radiator, cooling fan, water pump, coolant replacement and bleeding.
Exhaust System:
Muffler, catalytic converter, exhaust pipe inspection and replacement.
Bodywork Fittings:
Fairings, seat removal, storage compartment, body panel repair and replacement.
Procedures Included
Routine Maintenance:
Oil change, filter replacement, spark plug inspection/replacement, air filter cleaning/replacement, coolant check, brake fluid check, drive belt inspection.
Troubleshooting:
Diagnostic charts for common problems, electrical system fault finding, engine performance issues.
Repair Procedures:
Step-by-step instructions for component removal, disassembly, inspection, repair, and reassembly.
Engine Rebuild:
Detailed procedures for engine disassembly and reassembly, including torque specifications.
Electrical Diagnostics:
Wiring diagram interpretation, fault code lookup, component testing.
Suspension Overhaul:
Fork seal replacement, shock absorber rebuild procedures.
Brake System Maintenance:
Brake pad replacement, caliper service, bleeding procedures, fluid flush.
Fuel System Cleaning:
Throttle body cleaning, fuel injector cleaning (if applicable).
Technical Depth
Technical Depth:
Comprehensive, suitable for professional mechanics and skilled DIY enthusiasts. Covers everything from routine maintenance to complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution scans, ensuring clarity of text and diagrams. Searchable text for quick navigation.
Binding Type
Binding Type:
Digital Download (PDF)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Code:
SE01
Engine Displacement:
249 cc
Engine Configuration:
Single Cylinder, Four-Stroke, Liquid-Cooled, SOHC
Bore X Stroke:
70.0 mm x 64.4 mm
Compression Ratio:
10.0:1
Performance
Horsepower:
20.1 hp @ 7500 rpm (approximate, may vary by market)
Torque:
20.7 Nm @ 6000 rpm (approximate, may vary by market)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
Lubrication
Oil Type:
Yamalube 4 (or equivalent SAE 10W-40 API SG or higher, JASO MA)
Oil Capacity With Filter:
1.80 Liters
Cooling
Coolant Type:
High-quality ethylene glycol based antifreeze with water (50:50 mixture)
🔧 Transmission
Standard
Transmission Type:
Automatic Continuously Variable Transmission (CVT)
Features
Clutch Type:
Dry, centrifugal, automatic
Drive Mechanism:
V-belt, automatic transmission
Final Drive:
Gear drive
📐 Dimensions
Exterior
Overall Length:
2,205 mm (86.8 in)
Overall Width:
790 mm (31.1 in)
Overall Height:
1,420 mm (55.9 in)
Seat Height:
760 mm (29.9 in)
Wheelbase:
1,535 mm (60.4 in)
Weights
Wet Weight:
184 kg (406 lbs)
Fuel Tank Capacity:
12 Liters (2.6 US gal)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Not applicable for motorcycles/scooters in the same way as cars. Focus is on rider safety features.
Active Features
Braking System:
Front and Rear Disc Brakes. ABS (Anti-lock Braking System) may be an optional feature on some variants.
Lighting:
Halogen headlights, LED taillight, turn signals.
Passive Features
Chassis Design:
Steel tube frame for stability and rigidity.
Ergonomics:
Comfortable seating position and controls designed to reduce rider fatigue.
💡 Technology Features
Infotainment
Dashboard Display:
Digital speedometer, analog tachometer, fuel gauge, odometer, trip meter, coolant temperature indicator, indicator lights.
Driver Assistance
ABS Availability:
Optional ABS on some models/markets.
Connectivity
Connectivity Features:
N/A (No smartphone integration or advanced connectivity features typical of modern vehicles).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000 km (3,000 miles) or annually.
Air Filter Cleaning:
Every 5,000 km (3,000 miles), replace as needed.
Spark Plug Inspection:
Every 10,000 km (6,000 miles), replace as needed.
Cvt Drive Belt Inspection:
Every 10,000 km (6,000 miles), replace at 20,000 km (12,000 miles) or sooner if worn.
Coolant Replacement:
Every 2 years or 20,000 km (12,000 miles).
Fluid Specifications
Brake Fluid Type:
DOT 4
Final Drive Oil Type:
Yamaha Gear Oil 10W-40 (or equivalent SAE 80 API GL-4)
Known Issues
Common Wear Items:
CVT belt wear, brake pad and disc wear, front fork seal leaks, battery degradation.
Potential Electrical Issues:
Rectifier/regulator failure (common on many Yamaha models of this era), occasional issues with starter solenoid.
📚 Vehicle History
Brand Heritage
Yamaha Motorcycle History:
Yamaha Motor Corporation, founded in 1955, has a rich heritage in building high-performance motorcycles, from sports bikes to scooters, known for innovation and reliability.
Model Evolution
Morphous Development:
The Morphous 250 was Yamaha's entry into the larger displacement scooter market, aiming to blend motorcycle-like comfort with scooter convenience.
Production
Manufacturing Location:
Primarily manufactured in Japan.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Specific awards for the Morphous 250 are not widely documented, but it was recognized for its comfort and practicality in the maxi-scooter segment.
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