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2006-2009 Suzuki Sx4 Service Repair Manual
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🏷️ Basic Information Identification Make: Suzuki Model: SX4 Year Start: 2006 Year End: 2009 👋 Introduction Market Position Target Audience: DIY mechanics, independent repair shops, and Suzuki SX4 owners seeking...
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Type: Car
Vendor:
Sku: 440373
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🏷️ Basic Information
Identification
Make:
Suzuki
Model:
SX4
Year Start:
2006
Year End:
2009
👋 Introduction
Market Position
Target Audience:
DIY mechanics, independent repair shops, and Suzuki SX4 owners seeking to understand or perform maintenance and repairs.
Competitive Analysis
Value Proposition:
Provides a comprehensive and cost-effective resource for maintaining and repairing the 2006-2009 Suzuki SX4, potentially saving significant labor costs.
Key Features
Completeness:
Marketed as the 'most complete' service manual available for the specified model years.
Ease Of Use:
Promised 'easy for any skill level' with 'step-by-step instructions'.
Practicality:
Designed for practical use in a garage setting, allowing for on-the-go access and DIY repair.
📋 Manual Details
Coverage Areas
Manual Type:
Service Repair Manual
Language:
English
Format:
PDF
Compatibility:
All Versions of Windows & Mac
📖 Manual Coverage
Systems Covered
Engine:
Comprehensive engine diagnostics, overhaul procedures, specifications, and troubleshooting for all applicable engine variants.
Control System:
Covers engine control modules (ECM), transmission control modules (TCM), body control modules (BCM), multiplex communication systems, and diagnostic trouble codes (DTCs).
Mechanical:
Detailed coverage of chassis components, body structural integrity, and mechanical systems beyond the powertrain.
Fuel Service:
Fuel delivery system, fuel injectors, fuel pump, fuel filter replacement, fuel pressure testing, and emissions control related to fuel.
Emission Control:
Diagnosis and repair of emission control systems, including catalytic converters, oxygen sensors, EGR systems, and evaporative emission control (EVAP).
Intake Exhaust Cooling:
Covers intake manifold, throttle body, exhaust system (manifold, catalytic converter, muffler), cooling system (radiator, water pump, thermostat, coolant).
Lube System:
Engine oil specifications, oil filter replacement, oil change intervals, lubrication points, and troubleshooting oil-related issues.
Ignition Starting Charging:
Spark plugs, ignition coils, starter motor, alternator, battery, charging system diagnosis, and troubleshooting.
Automatic Transmission:
Automatic transmission service, overhaul, fluid specifications and capacity, torque converter operation, and shift control.
Manual Transmission:
Manual transmission service, clutch replacement, gear oil specifications and capacity, shift linkage adjustment, and troubleshooting.
Transfer Propeller Shaft:
Information pertaining to AWD models: transfer case operation, propeller shaft maintenance, U-joints, and related driveline components.
Drive Shaft:
Axle shafts, CV joints, and related components for FWD and AWD models.
Differential:
Front and rear differential service (if applicable to AWD models), fluid specifications, and related components.
Axle Suspension:
Front and rear suspension components (struts, shocks, control arms, bushings), wheel alignment specifications, and troubleshooting.
Tire Wheel:
Tire pressure specifications, recommended tire sizes, wheel specifications (bolt pattern, offset), and TPMS system.
Brake Control:
ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), and brake system diagnostics.
Brake:
Front and rear brake systems, brake pad replacement, rotor replacement, brake fluid specifications and bleeding procedures.
Parking Brake:
Parking brake system operation, adjustment, and repair.
Steering Column:
Steering column assembly, ignition switch, steering lock mechanism, and tilt/telescopic adjustments.
Power Steering:
Power steering system operation, fluid specifications, pump and rack/box diagnostics and repair.
Air Conditioning:
A/C system operation, refrigerant types, compressor, condenser, evaporator service, and climate control diagnostics.
Supplemental Restraint System:
Airbag system components, SRS control module, sensor replacement, and troubleshooting for occupant safety.
Seat Belt:
Seat belt operation, pre-tensioner service, and related safety restraint components.
Engine Immobilizer:
Immobilizer system operation, key programming, and troubleshooting for anti-theft functionality.
Cruise Control:
Cruise control system operation, diagnosis, and repair of control modules and actuators.
Wiper Washer:
Wiper motor, washer pump, fluid reservoir, blades, and related electrical controls.
Door Lock:
Power door lock actuators, central locking system, keyless entry, and troubleshooting.
Meter Audio Visual:
Instrument cluster operation, gauges, warning lights, audio system diagnostics, and navigation system (if equipped).
Horn:
Horn operation, circuit diagnosis, and replacement.
Windshield Glass Mirror:
Windshield replacement procedures, glass care, and mirror adjustments/replacement.
Instrument Panel:
Instrument cluster removal/installation, illumination, and warning indicators.
Seat:
Seat removal/installation, adjustment mechanisms, and upholstery care.
Engine Hood Door:
Hood and door latch mechanisms, hinges, alignment, and weather stripping.
Exterior Interior:
Body panel repair, trim replacement, interior panel removal/installation, and cosmetic component service.
Electrical:
Comprehensive wiring diagrams, fuse box locations, relay identification, power distribution, and component testing for all vehicle electrical systems.
Multiplex Can Communication:
Diagnosis and troubleshooting of CAN (Controller Area Network) bus systems, multiplexing, and related communication protocols.
Procedures Included
Maintenance:
Routine maintenance procedures such as oil changes, filter replacements, fluid checks and top-offs, lubrication, and inspection schedules.
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common and complex vehicle issues, including symptom-based troubleshooting guides.
Repair:
Step-by-step repair instructions for virtually every component and system on the vehicle, from minor adjustments to major component overhauls.
Installation:
Guidance for installing replacement parts and accessories.
Rebuild:
Detailed overhaul procedures for major components like engines and transmissions.
Technical Depth
Diagnostic Capability:
Advanced diagnostic procedures, including using scan tools, interpreting sensor data, and electrical circuit testing.
Torque Specifications:
Precise torque values for all critical fasteners and bolts.
Clearances:
Specified engine clearances, bearing clearances, and other critical mechanical tolerances.
Timing Procedures:
Engine timing procedures, including belt or chain replacement and synchronization.
Electrical Schematics:
Detailed and accurate wiring diagrams for all vehicle electrical systems.
Component Identification:
Clear identification of all parts and components within the vehicle.
📊 Manual Specifications
File Specifications
File Format:
PDF
Print Quality:
High-resolution, printable pages for in-garage use.
Searchability:
Likely text-searchable for quick information retrieval.
Page Count:
Not explicitly stated, but 'most complete' implies a substantial number of pages covering all systems.
Binding Type
Binding Type:
Digital (PDF), no physical binding.
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M16A (1.6L I4) and J20A (2.0L I4) are common for this generation SX4.
Performance
Displacement 1.6L:
1.6 Liters
Horsepower 1.6L:
Approx. 102-107 hp (varies by region and specific tune)
Torque 1.6L:
Approx. 103-107 lb-ft (varies by region and specific tune)
Displacement 2.0L:
2.0 Liters
Horsepower 2.0L:
Approx. 143-148 hp (varies by region and specific tune)
Torque 2.0L:
Approx. 138-140 lb-ft (varies by region and specific tune)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (typically 87 octane)
🔧 Transmission
Standard
Transmission Type FWD:
5-speed Manual Transmission
Optional
Transmission Type AWD/FWD:
4-speed Automatic Transmission
Features
AWD System:
Intelligent All-Wheel Drive (i-AWD) system available on some models.
📐 Dimensions
Exterior
Length:
Approx. 4135 mm (162.8 in) for Sedan; 4185 mm (164.8 in) for Hatchback.
Width:
Approx. 1755 mm (69.1 in)
Height:
Approx. 1575 mm (62.0 in) for Hatchback; 1550 mm (61.0 in) for Sedan
Weights
Curb Weight FWD:
Starting around 1160 kg (2557 lbs) for 1.6L manual.
Curb Weight AWD:
Starting around 1240 kg (2734 lbs) for 1.6L AWD manual.
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Likely 4-star driver, 4-star passenger (check specific model year reports).
IIHS Side Impact:
Likely 'Good' (check specific model year reports).
Active Features
ABS:
Standard Anti-lock Braking System
Ebd:
Standard Electronic Brakeforce Distribution
Traction Control:
Available on some AWD models.
Passive Features
Airbags:
Front and side airbags; available curtain airbags on some trims.
Seat Belts:
Three-point seat belts with pre-tensioners.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player with available MP3 playback and auxiliary input.
Driver Assistance
Cruise Control Availability:
Available on higher trim levels.
Connectivity
Auxiliary Input:
Standard on most models for connecting external audio devices.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 miles (12,000 km) or 6 months, whichever comes first (refer to manual for specific engine oil type).
Air Filter Replacement:
Every 15,000 miles (24,000 km) or as needed based on driving conditions.
Spark Plug Replacement:
Typically around 60,000 miles (96,000 km) for iridium-tipped plugs.
Fluid Specifications
Engine Oil Type 1.6L:
Suzuki recommends API certified SAE 0W-20 or 5W-30 synthetic oil.
Engine Oil Capacity 1.6L:
Approx. 4.1 US quarts (3.9 liters) with filter change.
Coolant Type:
Suzuki Super Long Life Coolant (or equivalent ethylene glycol based antifreeze).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Transmission Fluid Auto:
Suzuki ATF 3317 or equivalent Dexron III/VI compatible fluid (check manual for exact spec).
Transmission Fluid Manual:
SAE 75W-90 GL-4 or GL-5 gear oil (check manual for exact spec).
Known Issues
Catalytic Converter Failure:
Some reports of premature catalytic converter failure, often linked to engine misfires or oil consumption.
Power Steering Pump Failure:
Occasional issues with power steering pumps or hoses.
Suspension Components:
Wear in front struts, control arm bushings, and sway bar links can lead to noise or handling issues.
Exhaust System Corrosion:
Corrosion on exhaust components, especially in rust-prone climates.
📚 Vehicle History
Brand Heritage
Suzuki Automotive:
Suzuki has a long history in compact car and motorcycle manufacturing, known for reliability and value.
Model Evolution
Sx4 Introduction:
The Suzuki SX4 was introduced globally as a 'sport cross-over', blending hatchback utility with a slightly elevated stance and available AWD.
Generation 1:
This manual covers the first generation of the SX4, which debuted in 2006.
Production
Manufacturing Locations:
Produced in Japan and Hungary.
🏆 Awards & Recognition
Recognitions
Segment Competitors:
Competed against vehicles like the Ford Fiesta, Honda Fit, Toyota Yaris, and Chevrolet Aveo.